Refineries
UPDATE
McIlvaine Company
TABLE OF CONTENTS
Summer Decision on
Phillips 66 Louisiana Refinery Sale
Motiva Port Arthur
Crude-Oil Unit Could Be Down Six Months or More
EPA Okays Sale of E15
Blend but Hurdles Remain
U.S. Appeals Court
Sides with EPA on Greenhouse Gas
Cook Inlet Energy to
Lay 90,000 Barrel Subsea Inlet Pipeline to Kenai Refinery
Brazil's Petrobras
Expects PdVSA to Remain Partner in $20.1 Bln Abreu e Lima Refinery
Costa Rica, China Agree
to Seek Financing for $1.2 Bln Refinery
China’s Wison
Engineering Wins Puerto la Cruz Oil Refinery in Venezuela
China's Lu'an Group
Start’s Construction of Coal-based Synthetic Oil Facility
India's Rajasthan State
Still Pushing for Refinery Project
Essar Oil Expands
Vadinar Refining Capacity by 11 Percent to 400,000 Bpd
ONGC Refutes Claims
about Moving Proposed Barmer Refinery
Pakistan to Build
40,000 bpd Refinery in Khyber-Pakhtunkhwa
Italy's Current
Refinery Overcapacity is Twenty to Twenty-five Percent
U.S.-Dutch Consortium
Comico Will Still Build Serbia Refinery
UK’s Coryton Refinery
to Become Import and Distribution Terminal
Investors in Egypt
Refinery Get $3.7 Bln Financing
South Africa at
Crossroads as Refiners Face Investment Decisions
Uganda Moves Ahead with
Refinery Plans
Installation of Safety
System for Isomerization Unit at Saratov Refinery
GE Delivers Advanced
Water Treatment Technology to Bapco Refinery
Kuwait’s KNPC Launches
June Tender for $14.5 Bln Al-Zour Refinery
ENOC to Expand Dubai
Refinery Capacity to 140,000 Bpd
Phillips 66 (PSX) may decide to keep in its portfolio a refinery in Louisiana it
had been trying to sell since December 2011, the company's chief executive, Greg
Garland, said June 5.
Phillips 66 has considered a sale of its 247,000-barrel-a-day Alliance refinery
in Belle Chasse since December, but is rethinking the prospect while pricing is
falling for Light Louisiana Sweet, or LLS, Garland said. LLS is the benchmark
crude oil for the Gulf Coast market.
Phillips 66 would keep investments in its refining assets to a minimum, instead
focusing on expanding its chemical-and-logistics business, Garland said. The
Houston company will spend $2 billion on capital projects in its
midstream-logistics segment, including natural-gas-liquids processing and
exports infrastructure, Garland said.
Motiva Enterprise LLC could take longer than six months to restart a crude-oil
distillation unit at its expanded refinery in Port Arthur, Texas, a source
familiar with the refinery said June 19.
Initial estimates said repair work would
take up to five months, but now the refiner is looking at much longer, the
source said.
The U.S. Environmental Protection Agency gave final approval on June 16 for a
fuel blend containing 15 percent ethanol to be sold at gas stations across the
country, but a series of hurdles remain that could prevent it from being
available to consumers anytime soon.
Until now, U.S. companies were not allowed to sell to most conventional
gasoline-powered vehicles a fuel that contained more than 10 percent ethanol.
Most gasoline sold in the United States contains the blend of 90 percent
gasoline and 10 percent ethanol.
The EPA, which approved the new blend in
January 2011, had to first complete a series of steps before E15 could go on
sale in order to prevent misfueling and ensure that the fuel is properly marked
and sold. The blend has been approved for use in cars and light trucks from the
2001 model year onward, but it is banned from older vehicles and light
equipment.
"I think there are a number of stations particularly in the Midwest that will be
very interested in doing this and there will certainly be encouragement from the
renewable fuel industry for it to be done as quickly as possible," Agriculture
Secretary Tom Vilsack said in an interview.
Vilsack said there are a limited number of flex-fuel vehicles in the United
States that can use a fuel containing 85 percent ethanol and 15 percent
gasoline. And with most gasoline containing 10 percent ethanol, boosting the
additive to 15 percent was one way to increase the use of the renewable fuel, he
said.
"Anything that paves the way for E15 is
a good thing and today we got the last hurdle removed so we should be able to
see additional biofuel use," said Vilsack. Still, he acknowledged it will "take
some time" before the E15 blend is readily available though he declined to give
a timeframe.
The EPA said while some companies may
introduce E15 into the marketplace some federal, state and local requirements,
along with other issues, must still be addressed. For example, dispenser and
tank compatibility with E15 must be considered by marketers of the fuel. In
addition, because a number of states restrict the sale of some gasoline-ethanol
blends, law changes may be needed before E15 may be sold in those states.
Iowa is the nation's largest ethanol
producing state, with 41 plants that in 2011 produced about 3.7 billion of the
13 billion gallons of ethanol produced nationally. South Dakota ranked sixth
with 15 plants producing just over 1 billion gallons last year.
Corn-based ethanol has been touted by
the ethanol industry and American farmers who supply corn as a way to reduce
U.S. dependence on imported oil, create jobs and boost income for rural
communities. Critics counter that ethanol leads to food inflation by driving up
the cost of meat and poultry.
Pat Westhoff, director of the Food and
Agricultural Policy Research Institute at the University of Missouri at
Columbia, said the rollout of E15 to the marketplace could be very gradual.
"I wouldn't expect to be seeing it in
gasoline stations across the country any time real soon," said Westhoff, noting
the Midwest as one exception where the fuel could appear relatively quickly. "As
of right now there appears to be some resistance on the part of consumers
because of concerns about mileage and concerns about (its impact) on their
vehicle," he said.
A broader distribution of blender pumps could help companies such as Sioux
Falls, SD-based Poet, Archer Daniels Midland, and Green Plains Renewable Energy
sell more ethanol.
In a joint statement, the Renewable
Fuels Association and Growth Energy called the announcement "a victory for
American consumers."
The American Petroleum Institute, which
represents 500 oil and natural gas companies, downplayed the EPA announcement.
"The bottom line is that it's premature to say that it's ready to be sold -- the
obstacles remain. Even the EPA acknowledged obstacles remain," said Bob Greco,
API's group director for downstream and industry operations. "Our position still
remains that the partial waiver of E15 was premature."
A series of studies have highlighted the
money ethanol has saved consumers at the pump. Most recently a study conducted
by economic professors at the University of Wisconsin and Iowa State University
and sponsored by the Renewable Fuels Association estimated ethanol reduced
wholesale gasoline prices by an average of $1.09 per gallon in 2011.
A federal renewable fuel standard
mandates the use of 13.2 billion gallons of alternative fuels in 2012, with most
of it coming from corn. By 2022, the figure would require 36 billion gallons to
blended into transportation fuel.
A federal appeals court on June 26 backed the Environmental Protection Agency's
first rules limiting carbon-dioxide emissions, a major victory for the Obama
administration.
The U.S. Court of Appeals for the District of Columbia Circuit, in an 82-page
ruling, unanimously upheld the EPA's central finding that greenhouse gases such
as carbon dioxide endanger public health and welfare.
Groups on both sides were quick to respond.
The Pennsylvania Public Utility Commission on June 21 approved the transfer of
pipelines connected with the ConocoPhillips refinery in Trainer, removing an
obstacle to the refinery's sale to Delta Air Lines Inc.
The PUC approved the late-hour request
on a fast track after the companies involved in the sale realized that some
pipelines came under the jurisdiction of the utility commission, and that
regulatory approval was required. The application was filed on May 25.
Commission chairman Robert F. Powelson
extolled the PUC's contribution to efforts to assist in the Delaware County
refinery's sale, which is being supported with $30 million in grants from the
Corbett administration. Powelson called the commission's role "an excellent
example of how government can aid in economic development while still protecting
the public interest."
The $180 million sale, announced in
April, is expected to close this month, according to the application with the
PUC.
The refinery, which will operate under
the name Monroe Energy L.L.C., is scheduled to restart operations in September,
after Delta spends about $100 million to upgrade it to optimize jet-fuel
production. The plant halted operations in September 2011.
Delta spokesman Eric Torbenson declined
to comment until the transaction closes.
The logistics network was a critical
attraction to Delta, which wants to produce its own fuel to cut the cost of its
biggest expense. The Trainer refinery is tied into the Harbor Pipeline, which
runs 80 miles in New Jersey, from Woodbury to Linden, and is a major route for
fuel produced in the Philadelphia area to reach New York markets. Delta operates
hubs at New York's LaGuardia and JFK Airports.
The pipeline network also ties into oil
terminals in Chelsea (Upper Chichester Township), Woodbury, and on G Street in
Philadelphia's Juniata Park neighborhood. Those terminals are convenient places
for buyers of the refinery's gasoline, diesel, and heating oil to collect the
fuel.
Though ConocoPhillips' intrastate
pipelines in Pennsylvania carried mostly crude oil and fuel produced by the
refinery, they are public utilities available for use by other companies, so
their rates are regulated by the PUC. The rate structure is unaffected by the
sale.
Executives with Cook Inlet Energy LLC are looking to lay a subsea pipeline
across the Inlet to carry west-side crude oil to Tesoro's Kenai Peninsula
refinery.
The small company is among oil producers operating on Cook Inlet's remote west
side.
The pipeline wouldn't run straight across the inlet; rather, it would horseshoe
to avoid an area of deep water, thus making the line more accessible to divers.
Brazil's government-run oil company
Petroleo Brasileiro SA expects its Venezuelan peer Petroleos de Venezuela SA to
remain as a partner in the construction of a huge refinery in northeastern
Brazil, Petrobras Chief Executive Maria das Gracas Silva Foster said June 25.
The President of the Republic of Costa Rica Laura Chinchilla and the Vice
Premier of China Zhang Gaoli met June 15 to celebrate five years of bilateral
relations. They also signed an agreement between the nations to seek funding for
a joint oil refinery project.
Vice Minister of Foreign Affairs Carlos
Roverssi told journalists in a news conference that the meeting served to
reinforce the existing link between the two countries, and to assess the
possibility of attracting more investment and cooperation from the Peoples
Republic of China to Costa Rica.
Minister of Communication Francisco
Chacon mentioned that President Laura Chinchilla vowed to strengthen ties with
China and called attention to the establishment of diplomatic relations back in
2007, an event she referred to as one of the most important decisions in the
diplomatic field in recent years.
The Chinese delegation of 20 members did not provide statements to the press.
The group was led by Zhang Gaoli, who is a member of the Politburo of the
Communist Party Central Committee in China.
As part of the visit, the Chinese
delegation signed a memorandum of understanding between the state Costa Rican
Oil Refinery (RECOPE in Spanish), the Chinese Development Bank (CDB) and the
state petroleum entity of China to seek funding for a joint refinery.
The document was signed by the executive
director of RECOPE, Jorge Rojas, the delegate of the CBD, Guo Lin, and the
representative of the Chinas government refinery, Wu Yam.
The memorandum serves to reaffirm their
commitment to the refinery construction project, which will be located in the
province of Limon, on the Caribbean region of Costa Rica.
Both Costa Rica and China agreed to ask
the CBD for financing between US$800 and US$900 million dollars, for which they
will submit a series of technical and financial requirements in the coming
months.
The remaining US$340 or US$440 million
will be contributed equally by RECOPE and the Chinese state oil company.
According to RECOPE, the new refinery
will save Costa Rica between US$200 and US$300 million in annual oil
expenditures, and will expand the Moin refinery capacity in Moin.
Wison Engineering Ltd., China's largest private sector chemical engineering,
procurement and construction (EPC) service provider has been officially awarded
an EPC contract June 27 by PDVSA Petroleo, S.A., Venezuela's state-run oil
company, at the Puerto la Cruz oil refinery.
Hyundai Engineering & Construction Co. Ltd. and Hyundai Engineering Co,.
Ltd. are jointly participating in the project as Consortium Hyundai-Wison. The
total contract value amounts to approximately US$2.993 billion, which Wison
Engineering will receive a share equivalent to approximately US$927.8 million.
China's Lu'an Group said June 26 that construction work has started on its
pioneering 5 million tonne/year coal-based synthetic oil production facility in
Changzhi City, northern Shanxi Province.
The facility, the Shanxi Lu'an
Coal-based Synthetic Oil Demonstration Factory, has reached a production
capacity of 2 million tonne/year of synthetic oil, the company said.
Lu'an Group's core technology was developed independently by the Shanxi Research
Institute of Coal Chemistry under the Chinese Academy of Sciences, the China
Petroleum and Chemical Industry Association said.
The facility has incorporated coal bed
methane reforming, which can reduce carbon dioxide emissions by nearly 2 million
tonnes/year. The plant facility also contains a water treatment facility to
ensure that water treatment reuse can achieve zero discharge of wastewater.
Synthetic oil is a lubricant consisting
of chemical compounds that are artificially made (synthesized). Synthetic
lubricants can be manufactured using chemically modified petroleum components
rather than whole crude oil, but can also be synthesized from other raw
materials. Synthetic oil is used as a substitute for lubricant refined from
petroleum when operating in extremes of temperature, because, in general, it
provides superior mechanical and chemical properties than those found in
traditional mineral oils.
India’s Rajasthan wants an oil refinery even though it is landlocked and even
though it would require special concessions from the Centre and states to make
such a project financially viable. Chief minister Ashok Gehlot has been pushing
for it, and with the blessings of the Prime Minister's Office, the state is
finally set to get a 9-million-tonnes per annum refinery project.
The R20,000-crore plus refinery,
originally conceived in 2004-05, will come up with joint participation of
state-owned Hindustan Petroleum Corporation Ltd (HPCL) and Oil and Natural Gas
Corporation (ONGC).
The exact equity participation is yet to
be finalized, but a senior government official told HT that HPCL may pick up a
51% equity stake, ONGC 26% and Engineers India Ltd 5%, with the balance stock to
be held by the state government.
"ONGC has informed the state government
that its discussions over equity participation with HPCL are at final stage.
ONGC intends to take 26% and HPCL 51%," he said.
A Rajasthan government official said
"The state has already started the process of land acquisition of about 5,719
bigha (926 hectares) for the refinery."
Gehlot has already sought special
exemptions from the finance ministry for the refinery, including exemption of
the 50% excise duty for 5 years.
ONGC chairman and managing director
Sudhir Vasudeva confirmed that discussions were on, repeated attempts and mails
to HPCL's chairman and managing director S Roy Choudhury did not elicit any
response.
Rajasthan has huge reserves of crude oil
and natural gas, and produces about 175,000 barrels of crude per day from Mangla
& Bhagyam fields of Cairn India.
Sources said it still remains to be seen if the project will see the light of
day, or it is being pushed to woo voters ahead of state elections in 2013. "An
announcement on paper is very different from the project coming up," a former
petroleum secretary said.
Essar Oil LtdOn June 5 said it has raised the capacity of its lone refinery, at
Vadinar in the western Indian state of Gujarat, by 11percent to 400,000 barrels
a day.
ONGC has refuted claims that it is trying to take the proposed Barmer Refinery
out of Rajasthan in order to establish a refinery either in Gujarat or Punjab.
The claim was reportedly made by Om
Prakash Kedawat, a representative of Samata Party, who alleged that following
the discovery of huge stock of oil in Barmer ONGC had no plans to establish a
refinery there and was instead transporting the crude to other states through
pipelines. This, he claimed, was causing a loss to Rajasthan.
Responding to this allegation, ONGC
stated that it did not have plans to set up a greenfield refinery in Gujarat or
Punjab. However, the oil and gas major has examined the viability of setting up
a refinery near Barmer and is holding talks with the Rajasthan government and
the central government on the outcome of the feasibility report.
Further, pending viability and
investment decision on setting up of the refinery at Barmer, transportation of
crude oil was being done by Cairn Energy through a pipeline from Barmer to
Salaya, the nearest port. This was to ensure production of crude oil from
Rajasthan block. The state government was also benefiting from the production
through royalty accruing to it.
The pipeline for transportation of crude
oil was laid only after the approval of the Ministry of Petroleum and Natural
Gas, to facilitate its utilization by existing refineries across the coast.
Thus, the observation that it was transporting crude oil out of Barmer was
erroneous, ONGC said.
ONGC and Cairn Energy are partners in
the Production Sharing Contract of the pre-NELP block, RJ-ON-90/1, in Rajasthan.
Cairn Energy is the operator of the block holding 70 per cent equity while ONGC
has a minority holding of 30 per cent equity.
In view of the special characteristics
of the oil, ONGC and Cairn Energy had, in June 2005, asked the petroleum
ministry to explore the feasibility of setting up a wellhead refinery to process
crude locally. Subsequently, ONGC carried out a feasibility study for a
7.5-million tpa capacity refinery at Barmer.
The issue of reexamining the viability
of the refinery cropped up in August 2009 when the Prime Minister inaugurated
commercial production of crude oil from the Rajasthan block.
As a follow-up, the Rajasthan government constituted the Tripathi Committee
which gave its recommendations in April 2010. In line with its recommendations,
ONGC once again examined the detailed feasibility of a 4.5-million tpa refinery,
through Engineers India Ltd in 2010 and a subsequent financial appraisal by
merchant banker SBI Caps in 2011. As per the financial analysis of the merchant
banker, the project was not viable on a standalone basis and required an
interest-free loan of approximately Rs 1,100 crore per annum for 15 years.
The Rajasthan government has conveyed
its in-principle approval for 26 per cent equity stake in the project and to
provide requisite fiscal incentives to ensure techno-commercial viability. It
has, however, insisted that ONGC take majority stake and be the main promoter of
the refinery. As a result, ONGC informed the petroleum ministry the need for
roping in an existing PSU oil marketing company as lead partner in implementing
the project.
Concurrently, ONGC has initiated
discussions with HPCL which is considering the proposal favorably and has taken
up the matter with the Ministry of Petroleum and Natural Gas. The decision on
investment will be taken only after the outcome of the talks is clear.
Pakistan State Oil's (PSO) two-year old plan to enter the refining business has
made some headway as Khyber-Pakhtunkhwa (K-P) has agreed to allot 400 acres of
land to set up a refinery.
In May 2010, the country's largest oil
marketing company PSO announced plans to buy a 30% stake in Pakistan Refinery
Limited (PRL) and increase its share to 48% but the deal did not go through. PSO
termed 'prevailing dynamics' as the reason for the fallout, however, sources
claim that some lobbies intervened to stop PSO from creating a monopoly in oil
supply.
The proposed PSO refinery will produce
40,000 barrels per day, only 7,000 barrels less than Pakistan Refinery Limited.
A senior official said that a meeting was held in the petroleum ministry on June
13 between PSO and K-P officials.
"Now K-P will identify a site for the
refinery," said a senior government official adding that the oil refinery will
process crude oil being produced in K-P.
The province's production of oil and gas
is increasing and experts forecast the supply to grow with every passing day.
Pak-Arab Refinery Company is the largest
player in the refinery business while the other main companies are Pakistan
Refinery, National Refinery, Attock Refinery and Byco.
"PSO has decided to set up refinery to
reduce dependence on oil imports and supplies from local refineries," official
said adding that PSO is currently finding it hard to get oil supplies from local
refineries through Letters of Credit (L/C). A letter of credit is issued from a
bank guaranteeing that a buyer's payment to a seller will be received on time
and for the correct amount.
As on June 13, PSO's total receivables
stand at Rs217.45 billion and payables at Rs182.89 billion, showing the
intensity of the circular debt.
"PSO has been bound to get oil supply
from oil refineries through L/C but the power sector is not ready and the entire
plan is in jeopardy," the official said adding that now oil refineries were
demanding payments in advance.
Of the total receivables, Rs55.5 billion
is due from Wapda, Rs103.21 billion from Hubco, Rs30.19 billion from Kapco,
Rs2.93 billion from PIA, Rs396 million from OGDC, Rs7.15 billion from KESC,
Rs1.33 billion from Pakistan Railways, Rs551 million from NLC, Rs1.38 billion
price differential claims (PDCs) on High Speed Diesel, and Rs1.35 billion PDC on
imported petrol.
From the total receivables, PSO has to
pay Rs31.42 billion to Pak-Arab Refinery Company, Rs16.02 billion to PRL, Rs8.81
billion to NRL, Rs31.38 billion to ARL and Rs2.63 billion to Byco.
"The establishment of the refinery will
also help provide cheap petrol and diesel to consumers of the province due to
reduction in inland freight equalization margins (IFEM)," an official said.
Italy's refinery capacity is currently between 20% and 25% more than is needed
as demand remains weak, said the head of the country's oil association, Unione
Petrolifera, June 18.
U.S.-Dutch consortium Comico Oil has informed the authorities of Serbia's
Smederevo it is not giving up its plans to build an oil refinery in the city,
the company's deputy head, Radomir Radivojevic, was quoted as saying by the news
agency Beta.
In particular, CMS does not agree with
the texts concerning the number of workers who will be engaged in the refinery
construction and who will be later on employed by the Smederevo-based company.
That is why the banks that will finance the project are not able to transfer the
lease payment to the Smederevo government. Umicevic has said Comico Oil would
need some more time to settle the issue with the creditors.
According to Comico Oil's Radivojevic it is much more complicated to receive a
payment approval nowadays than it was in 2007 and earlier. He added that the
60-day period granted to Comico might not be long enough but that the company's
financials remain solid, as well as its intention to invest. Radivojevic expects
construction works on the project could start in mid-September. Under the deal
signed in April, the refinery should create 550 jobs.
Comico Oil representative Brian Murray said last year the construction of the
refinery would cost between USD 250mn and USD 400mn. Its planned crude oil
refining capacity is estimated at 100,000 barrels. The plant was designed to
produce unleaded petrol, Eurodiesel, TNG and aviation fuel mainly for export.
There are two oil refineries in Serbia, both operating as part of domestic oil
company NIS, controlled by Russian Gazprom Neft.
Royal Vopak, Greenergy, and Shell UK Limited reached agreement June 26 with the
joint administrators of Petroplus Refining & Marketing Limited, to purchase
assets of the former Coryton refinery. The three companies plan to develop and
invest in a state-of-the-art import and distribution terminal to be managed by
Vopak. The initial storage capacity will be around 500,000 cubic meters (cbm),
with potential to expand to up to 1 million cbm in later stages.
Vopak, Greenergy and Shell will be equal
shareholders of the new joint venture, which will acquire and develop the assets
and the site. After reaching final agreement on the future design and
operational capabilities, Vopak, on behalf of the joint venture, will execute
the development of this new facility and will operate the terminal when the
works have been completed. Greenergy and Shell will sign long-term contracts
with the joint venture. The deep water import terminal will play an important
role in ensuring a secure supply of oil products to the UK, enabling large
import volumes.
The investment will be used to convert
components of the current refinery infrastructure for use as a class-leading
import terminal and this will involve operational, technical, safety and
environmental enhancements to the current infrastructure, including modern
blending technology.
Eelco Hoekstra, Chairman of the
Executive Board of Vopak: "Following the developments in the refining industry
in the current market, we look forward to teaming up with our partners Greenergy
and Shell and developing this facility into a state-of-the-art import and
distribution terminal at this strategic location, ensuring safe and efficient
operations for the UK market."
Andrew Owens, Greenergy Chief Executive:
"This investment will create the UK's first deep water fuel import terminal,
making it possible to bring in diesel economically from the most modern
refineries anywhere in the world. With diesel sales continuing to grow ahead of
petrol sales in the UK, this is a vital development to ensure a low cost and
reliable fuel supply for the British motorist in the years ahead."
Graham van 't Hoff, Chairman, Shell UK:
"This move will provide a long term, secure supply for our customers in the UK
and will support the recent expansion of our retail network, delivering
competitive supply chain costs."
Investors in an Egyptian petroleum refinery project, led by Citadel Capital and
Qatar Petroleum, have secured $3.7B in financing for the facility, the project
operator has said. The financing, put together by private equity firm Citadel,
includes a $1.1B equity investment and is backed by a $2.6B debt package, Egypt
Refining Company (ERC) said in a statement.
Project partners include the Egyptian government. The ERC project is to produce
more than 4.1 million tonnes of refined products and oil derivatives annually,
including more than 2.3 million tonnes of Euro V diesel per year. This is
expected to cut Egyptian diesel imports by up to 50 percent.The ERC said the
refinery, on the outskirts of Cairo, will contribute $300m in direct benefits to
the state and create jobs.
It is set to start operating in 2016." (The project) will reduce present-day
diesel import needs by 50 percent, improve air quality in the Greater Cairo Area
(and) help reduce Egypt's annual subsidy bill," ERC said. A series of attacks on
the natural gas pipeline that runs from Egypt to Israel has cut off supplies to
the region and have forced Egypt to seek more fuel from abroad to meet rising
demand from power generation and fuel needs for heavy vehicles.
Egypt's military rulers have sought to hike diesel imports as fuel shortages in
central Cairo this year have caused long queues at petrol stations and traffic
jams in some main thoroughfares, angering the public. In its latest tender,
Egyptian General Petroleum Corp (EGPC) was seeking to buy more than 1 million
tonnes of gasoil, or diesel, from July to September, worth around $1bn - almost
as much as it sought in the preceding six months. Under the financing package
for the refinery, EGPC has invested $270m for a 23.8 percent interest in the
project while Qatar Petroleum International committed over $362m for a 27.9
percent stake, the statement said.
Citadel has directly and indirectly invested over $155MM and holds an equity
stake of 11.7 percent. Other participants include Gulf Arab investor, the World
Bank's financing arm, the Netherlands' development bank FMO, Germany's
private-sector lender DEG and European Investment Fund's InfraMed Fund. EFG
Hermes Investment Bank acted as placement manager for the equity component.
The financing is backed by a $2.6B debt package arranged by ERC's financial
advisor, French bank Societe Generale and made up of senior and subordinated
debt issued to Asian and African development agencies and banks.
South Africa's refining industry is at a crossroads, given the prospect of
tighter fuel specifications and the subsequent need for stay-in-business
investment. With some of the current players in the market saddled with ageing
plants in less than ideal locations and the threat of a large new refinery
project looming on the horizon, difficult decisions will have to be made in the
years ahead.
A draft document on the Department of
Energy’s website dated March 2011 recommends the adoption of fuel standards
equivalent to Euro V for both
petrol and diesel by 2017 and estimates that the extensive refinery
modifications required would take four to six years and cost some US$3.7
billion, according to estimates from a consultant hired by the South Africa
Petroleum Industry Association (Sapia). Under the proposed timetable, “an
additional niche grade of petrol and diesel with sulfur concentrations of 10ppm
should be made available” in 2013 in the form of fuel imports, with the goal of
gradually increasing volume growth up to 2017.
In 2015, the program calls for 50ppm diesel to become the standard grade and all
refineries to be mandated to produce 10ppm sulfur fuels by 2017, although the
Department of Energy notes that it would be preferable for at least one refinery
to be able to produce Euro V fuels prior to 2017. The refining industry is being
consulted about the proposals.
“If you look at Chevref, the Cape Town refinery, our point of view is that it
will not go anywhere to make it short and the introduction of this [new]
specification will just kill the refinery,” says an analyst with knowledge of
the market.
The analyst says that Chevref, owned by Chevron, and Enref, a refinery in Durban
run by Engen, a Petronas subsidiary, are at risk due to the fact that both are
located in dense urban areas and have been experiencing accidents. He notes that
when both were first built, they were out of town, but urban sprawl has led to
people settling around them.
“Do you want to upgrade those refineries that are badly located? I'm not sure,”
he says.
As far as Enref is concerned, its owner Engen, a subsidiary of Petronas, has
“unequivocally” pledged to stand by its commitment to the refinery.
“Our shareholders have also given their assurance that they are committed to the
Engen refinery. The business as usual and to operate efficiently has always been
our first option. The company continually operates to and ensures that it meets
regulatory requirements including health, safety and the environment
considerations. We also strive to achieve best practices within the industry,”
says managing director and chief executive, Nizam Salleh, in a statement dated
November 2011.
“We have reviewed and enhanced our plant safeguarding system, the safe work
system and preventative maintenance management system, as well as our critical
equipment reliability strategy. We are also increasing our investment
considerably in closing technical capability gaps,” he adds.
"Once the South African Government’s financial incentive to the oil companies
for the significant capital investment required in respect of the shift to Euro
V fuel standards has been finalized, the Engen Board will make a final
investment decision in this regard," A Engen representative told GTForum.
Government enthusiasm for biofuels may also create headaches for the industry.
In late 2007, a 2% biofuels penetration level was put forward, down from an
initially proposed target of 4.5%. In addition, the New Growth Path put forward
by the South African government calls for job creation through the production of
biofuels, as part of a wider scheme aimed at creating “300,000 additional direct
jobs by 2020 to green the economy”.
Another key issue for the market is the proposed 400,000bpd Mthombo refining
project in Coega, which is being championed by PetroSA and will have significant
implications should it come to fruition. It will process heavy, sour crudes,
with deep conversion capacity and will produce Euro V fuels, with a white
product yield of over 90% on a volumetric basis. It will produce its own
electricity using petcoke from the refining process as a fuel. The refinery is
being designed to maximize diesel production, while retaining the ability to
swing towards petrol production in response to seasonal and market changes.
Completion is expected for 2015, according to Purvin & Gertz in a June 2011
report for the UK’s Department of Energy and Climate Change.
Part of the rationale for the project comes from the expectation that South
Africa will have to import 180,000bpd of gasoline and diesel by 2020, without
significant additional investment in refining capacity. The analyst interviewed
by GTForum says there is some opposition from domestic refiners to the project
and he believes this is mainly motivated by concerns over the impact of a large
deep conversion, state-of-the art refinery on refining margins in South Africa.
"What is good for this project is that
there is a market for refinery – South Africa and its hinterland. With its deep
conversion and economies of scale, it will be competitive and therefore
profitable. The real question is: does South Africa want to spend billions of
dollars on a project that will not create a lot of employment?" the analyst
says.
He also makes the point that while refining margins are low today, oil refining
is a cyclical business and that when the Coega project comes onstream, which in
his view will be around 2018–2020, "we might actually be in a situation of
under-capacity where the refining margin would be very high".
"The question is one of timing. If Project Mthombo is streamed post 2020 then no
impact is expected on the Engen refinery economics," says an Engen company
spokesman.
South Africa’s refining industry may soon have to reassess its current reliance
on Iranian crude in light of recent political developments. In 2010, Iran was
South Africa’s largest single source of crude, with imports of 5.53Mt or 28.7%
of total imports (South African Revenue Service/Sapia). According to a Sapia
representative, not all of Sapia’s members are importing Iranian crude oil and
“as an industry we are closely monitoring the situation”.
A Engen representative gave the following statement to GTForum: "Enref does run
Iranian crude, as well as a variety of PG crude supplemented with West African
crude. Being an integrated oil company which requires reliability along our
value chain, we are assessing the impact arising from the tightening of US and
EU sanctions against Iran to our business continuity and sustainability. Thus,
any business decision vis-à-vis latest development on Iran sanction shall be
made on commercial grounds aimed at minimizing any potential business
disruption, in our endeavor to ensure supply security and safeguard the best
interests of our stakeholders."
“Lately, South Africa has been
struggling to satisfy her local demand, implying that there may be no excess
product to meet the export market,” says a report by the Energy Regulation Board
of Zambia, published in January 2012.
The country has also recently been grappling with shortages of petrol and
diesel, with Sapia noting an improvement in February (PetroWorld). While the
supply of LPG has been good so far this year, according to a representative from
gas company Afrox, there were acute shortages of LPG in retail outlets across
the country due to unplanned maintenance shutdowns at refineries in the second
half of 2011.
“The LPG and bitumen shortages were caused by a combination of planned and
unplanned shutdowns at the PetroSA, Sapref and Enref refineries,” says a Sapia
press release dated October 2011. While the Sapref closure was planned, the
refinery experienced a start-up delay. A fire at the Engen refinery prompted it
to fast-track its shutdown. PetroSA experienced an unplanned shutdown, caused by
an “electricity issue”
South African LPG consumer demand typically peaks in the winter months
(June–August), depending on the weather, making that time particularly sensitive
to supply issues.
The LPG shortage has resulted in some long-term consequences for South African
utility Eskom, which had been trying to encourage households to switch to LPG as
a cooking fuel instead of using electric ovens, as part of a wider strategy to
reduce the country’s electricity consumption until new capacity can be brought
online. “One of our requirements is that we can actually guarantee the supply of
LPG and that we have some confidence about the levels of the pricing. Obviously
the pricing is now regulated and that problem has gone away, but the
availability of supply is still a concern. We can’t promote anything in the LPG
space until we’re confident that the supply is secure and is always available,”
says John Thorby, Demand Response, Eskom.
In November, Sapia noted that the shortage had been made more intense by “long
import lead-times and limited import facilities”. The association’s executive
director Avhapfani Tshifularo, said in a press release: “There is an urgent need
to address the pricing of LPG at the import terminals and refinery gates to
encourage LPG production at local refineries. For example, the current discount
of 74 rand per tonne is not based on operational reality and therefore makes the
product of LPG unfeasible… We wish to appeal to government to urgently address
issues regarding the current regulations relating to LPG pricing. Pricing LPG at
a level that encourages local production and importation would certainly
stimulate the supply of LPG.”
Bitumen supplies have recently been under pressure due to problems experienced
by Engen’s PDA unit, according to one of the company’s customers, and a planned
shutdown of the Chevref refinery, which is expected to resume production on
April 2. This has forced Much Asphalt, one of the country’s largest suppliers of
asphalt, to import two cargoes as of March 15. Engen confirms that it has had
trouble with its PDA unit, but has told GTForum that it is now back online.
An audit of the country’s refineries and their capacities is currently being
carried out by the government, along with a 20-year Liquid Fuels Roadmap, which
is expected to be concluded in June. “If [the government] do [the audit],
hopefully they will understand that the skills loss and the lack of investment
in the refineries to upgrade them and keep them up to scratch has been the cause
of a whole load of problems, shortages of fuel [and] shortages of bitumen,” says
John Onraët, marketing director of Much Asphalt.
At present, South Africa is home to four refineries, one CTL plant and a GTL
plant with a combined capacity of 708,000bpd
Capacity of South African refineries (2010, bpd). Source: Sapia 2010 annual
report.
Sapref |
180,000 |
Enref |
120,000 |
Chevref |
100,000 |
Natref |
108,000 |
Sasol |
150,000 |
PetroSA |
45,000 |
The Enref refinery recorded a utilisation rate of 60.0% and reliability of 94.1%
in 2011, “…mainly due to a plant showdown”, compared with the 68.0% and 95.6%,
respectively, seen in 2010. The shutdown was part of a safety programme intended
to “ensure plant integrity and safe operations”. Total throughput in 2011 was
26.8mbbl down from the 34.1mbbl recorded for 2010. The Petronas Risk Based
Inspection (PRBI), a tool to manage asset integrity “through an effective and
optimised inspection programme”, was introduced at the refinery in 2010.
Sapref, in Durban, is a joint venture between Shell and BP. In 2010, it
processed 7.54Mt of crude, and its product slate consisted of 40% diesel and jet
fuel, 25% gasoline and 28% marine fuel oil and specialties.
Chevref, in Cape Town, has a capacity of 100,000bpd. Chevron South Africa also
has an interest in a lubricants manufacturing plant sited in Durban, which
includes a laboratory and blending plant. A network of around 200 retail outlets
in South Africa supports the refinery.
The Natref refinery, situated in Sasolburg, is jointly owned by Sasol and Total,
with Sasol holding a controlling 63.64% stake. It received investment of around
600 million rand to allow it to produce 500ppm diesel to meet tighter fuel
specifications introduced in January 2006. According to Total, it is equipped
with an FCC unit, a distillate hydrocracker and a black oil hydrocracker.
PetroSA’s 45,000bpd GTL plant at Mossel Bay began operations in 2004, but
experienced “initial teething problems in obtaining separation between the
catalyst and wax product which required extensive plant modifications to solve”.
The plant achieved the criteria for proof of concept in July 2006 and further
modifications were carried out between October 2006 and July 2007. It is
currently operating on a commercial basis, while seeking to optimise the
catalyst-wax separation process and testing catalyst performance under
commercial operating conditions. For the year ended March 31, 2011, the facility
recorded an output of 6.054mbbl, 5.8% under target.
Sasol’s Synfuels division operates a CTL plant at Secunda and is looking to
expand the plant’s capacity by 3%. The IEA puts the plant’s capacity at
160,000bpd in its World Energy Outlook 2011. Sasol has proposed the construction
of an 80,000bpd Mafutha CTL project, which is currently at a pre-feasibility
stage. The IEA predicts that coal use for CTL in South Africa will grow to
around 35Mt of coal equivalent in 2035, up 40% from current levels.
Sharp rises in electricity tariffs are lowering the competitiveness of South
Africa’s industry. Electricity shortages became an issue for domestic and
industrial consumers in 2007 and electricity tariffs have been rising sharply,
to encourage investment in new generating capacity. On March 9, NERSA, the
country’s industry regulator, announced that it has approved electricity tariff
increases averaging 16% for April, down from the 25.9% originally proposed.
The National Association of Automobile Manufacturers of South Africa (NAAMSA),
has reported that domestic new vehicle sales grew by 16% in 2011. In an email
dated February 22, it said that “for 2012, domestic sales will probably continue
to show growth, but at a more subdued rate”, while predicting growth of 7.5%.
The association expects its members to increase their capital spending by 28.3%
in 2012 YoY.
The IEA reports that South Africa relied on oil and oil products for 12.8% of
its primary energy supply in 2008, compared with 71.1% for coal and peat.
Business Monitor International notes that synthetic oil production provides the
country with 200,000bpd of hydrocarbon output and has predicted it could grow to
almost 300,000bpd by 2021, aided by an estimated 13.7 trillion cubic meters of
shale gas resources.
In comparison, the country produced slightly below 18,000bpd of conventional
crude in 2011, and BMI predicts this will drop to 16,000bpd by 2021. At the same
time, crude consumption is projected to rise from an estimated 538,000bpd in
2011 to 600,000bpd by 2021. In 2011, the country imported over 5 billion liters
of diesel and petrol, according to Dipuo Peters, South Africa’s Minister of
Energy. During a speech, she noted: “Inadequate infrastructure remains a major
constraint for the efficient and economical transport of refined products to the
markets.”
The Uganda government is pushing ahead with plans for an oil refinery despite
warnings that it could be counterproductive if neighboring Kenya makes
commercially viable oil finds.
Honey Malinga, the assistant commissioner Geophysics in the Petroleum
Exploration and Production department at the Ministry of Energy and Mineral
Development, says building a refinery is proceeding because the decision to have
it in Uganda reached after discussions between the heads of state of East Africa.
The viability of building an oil refinery in Uganda, which was agreed before
Tullow Oil farmed down part of its concession to Chinese oil giant, CNOOC and
Total, has come into question since Kenya reported hitting oil early this year.
Kenya, which already has a refinery and a sea route for evacuation of export oil
products, is considered by some experts to be better positioned. It has also
been argued that East Africa is a small market and can only support a few
refineries.
"The issue of the refinery didn't come up yesterday; it has been around for some
time. The heads of state of the EAC in 2007 agreed that in order to have
security of supply, a study should be carried out. It was done by the EAC and it
found out that we should have more refineries in the region," Malinga says.
"Against that background, Uganda did a feasibility study. So it doesn't matter
whether we have two or more refineries in the region provided they are here to
help us," he adds.
The region's total demand for oil is estimated at 164,000 barrels per day but it
already has a 70,000 barrel refinery at Mombasa that is also operating at half
capacity and can easily be upgraded.
Another official, Irene Batebe, the Petroleum Officer-Refining at Uganda's
Ministry of Energy and Mineral development said studies for setting up of a
refinery in Uganda that were done in 2010 had shown it was viable to construct a
refinery in Uganda. The study concluded that the region has a low refining
capacity in the region.
She said the Uganda refinery is to be developed under a Public Private
Partnership and that 29 square kilometers of land had been earmarked for the
refinery. "The study recommended a phased approach to setting up of the refinery
and a small one capable of producing 20,000 barrels per day would be set up
first at a cost of US$600 million. Later one capable of producing 60,000 barrels
per day would be set up at a cost of US$2 billion," she said.
The push for an oil refinery to meet local demand for oil products it partly
based on projected opportunities from oil related industries, and infrastructure
projects at the refinery.
According to the feasibility study conducted in 2010 by Foster Wheeler, a UK
firm, the proposed refinery will produce diesel, kerosene and oil for electric
power generation among others.
A survey by the Uganda Investment Authority (UIA) in 2010 on constraints and
Opportunities in Hoima, Masindi and Buliisa classified opportunities like
infield services, inspections, international freight services, civil, electrical
and mechanical engineering, environmental services, in field transport and
specialist trades and indirect services such as construction of infrastructure
like airfields, human resource, custom clearance, training, hotel/accommodation,
emergency services, information and communication technology services, medical
services, security, crane hire among others.
According to Rebecca Nalumu, who was the Principal Researcher of the survey, the
project will attract investors to the areas of Buliisa, Hoima, Masindi and
Uganda at large the opportunities were classified into specialized, direct and
indirect.
"There is likely to be a boom in real
estate business, hotels and Tourism among others" she told The Independent.
"We highlighted this to the locals and
the country to embrace this development because it is going to be a marketing
tool for their (locals) agricultural products, employment, trade, tourism and
development of infrastructure."
The survey indicated that since Uganda
is in exploration stage, more opportunities are yet to come and Uganda should
develop a long term plan targeting support and capacity building for optimal
participation in the sector.
The communities in the oil region
currently survive on subsistence farming, fishing, and pastoralism.
Development of the refinery will,
however, displace over 30,000 people in the nine villages of Nyahaira,
Kyapoloni, Bukona, Kabaketo, Nyamasoga, Rugashare, Katooke, Kijumba, Kitegwa and
part of Kaayera in Hoima district.
The Ministry of Energy and Mineral
Development has earmarked Shs 5 billion for their compensation.
UOP LLC, a Honeywell company, announced June 5 that it has been selected by
Haldor Topsoe to provide technology to purify hydrogen from a steam reforming
unit to be installed at the Antipinsky Refinery in Tyumen, Russia.
In addition to recovering and purifying
hydrogen from steam reformers, Polybed PSA Systems can be used to produce
hydrogen from other sources, including refinery off-gases, ethylene off-gas,
methanol off-gas and partial oxidation/syngas.
Saratov Oil Refinery (a part of TNK-BP Group) has started the installation of a
smoke-free combustion flaring system (SCFS) - a key element of the environmental
and industrial safety system at the new isomerization unit, which will be
commissioned this autumn.
The Bahrain Petroleum Company B.S.C. (BAPCO) has chosen GE to design and supply
a membrane bioreactor (MBR) system for its oil refinery wastewater treatment
plant in Sitra, near Manama. The project and the GE-supplied advanced water
treatment technology will support BAPCO’s environmental leadership efforts to
achieve the stringent wastewater quality levels specified by Bahrain’s General
Directorate of Environment and Wildlife Protection regulation for wastewater
discharge into the Gulf.
Kuwait National Petroleum Company (KNPC) will launch a tender next month to
build a long-delayed refinery at Al-Zour with a capacity of 615,000 barrels per
day (bpd), a senior executive at KNPC said.
Emirates National Oil Company (ENOC), owned by the Dubai government, plans to
increase capacity at its Jebel Ali refinery by 20,000 barrels per day (bpd) to
140,000 bpd, the company said.
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