Scrubber Adsorber Abstracts
December 2007
SC 07 12 01 “Advanced Air Pollution Abatement System Designed for Municipal
Solid Waste Incineration” by Editor. Canadian Environmental Protection,
October 2006, 1 p.
ALTECH Technology Systems Inc., (ATS) of Toronto, Ontario was contacted by
Infratech Corporation, a major Canadian solid waste incinerator manufacturer,
to design and supply a complete air pollution control system to meet strict
regulatory air emission limits for a diamond mine operation at a remote
location in Northern Ontario. Based on successful installations of incinerator
air scrubber systems in Europe, System REITHER Venturi Air Scrubber was
selected as the preferred technology for this application. This patented
design is very well suited for controlling airborne contaminates in situations
with limited available space and where high removal efficiencies are needed.
Another advantage is the unique spray nozzle design, which allows continuous
re-circulation of scrubbing fluid until near saturation without nozzle
clogging. This feature is valuable in situations with limited available clean
water, which is the case here. ATS was asked to provide a complete air
emission conditioning system which included the System REITHER air scrubber,
incinerator flue gas quench system with heat exchanger, chemical feed to
control quench water and scrubbing fluid pH and connecting duct work.
C ALTECH, W 010 CANADA, S 4953/01 INCINERATOR, MUNICIPAL, IS 367 VENTURI,
S 1499/00 NON METALLIC MINERAL MINING
SC 07 12 02 “Better than Regs Require:Argueso & Co. Achieves Consistent 99%
Efficiency Standard for Particulate Emissions” by Editor. Pollution
Equipment News, 1 p.
M. Argueso & Co. (Muskegon, MI) produces casting wax blends for the investment
casting industry, wax products to stabilize parts during machining and
specialty wax blends for cosmetic, sculpture, jewelry and other uses. The
company’s first priority was to identify a system that would collect fugitive
wax particulate with consistently high efficiency. Low utility cost and
minimal maintenance were also important to the selection process. Wet
particulate collection was specified at the outset because the wax vapor
carried with the airstream would quickly blind baghouse, cyclonic and other
dry systems. After evaluating several wet systems, the nod went to a
technology developed by Tri-Mer Corp. called Whirl/Wet. Argueso purchased two
Whirl Wet systems, 5000 and 7500 cfm, respectively, one for each of two
operations. A rental unit allowed the company to test the effectiveness and
operation of the technology before making a final commitment. To control
process odors and VOCs, a 3000 lb. active carbon bed filter was placed after
the 5000 cfm Whirl/Wets units. Sandwiched between them is a bank of DOP-type
“furnace filters” that first remove the smaller (1-3 micron) particulate.
Whirl Wet operates in the 99%+ efficiency range for a wide variety of
applications and over a wide range of micron sizes for both soluble and
insoluble particulate. It is widely used throughout the CPI, and within the
food, pharmaceutical and aggregate sectors.
C TRI-MER, IS 234 PARTICULATE, IS 210 EFFICIENCY, IS 340 CHARGED WET
SCRUBBERS,
C M. ARGUESO, S 3411/10 METAL FORMING
SC 07 12 03 “Big Push to Improve Pollution Control at South African
Smelters” by Mischa Drotsky. Mining Weekly, March 2006, 1 p.
As a supplier of electric-arc smelting furnaces and related technology to the
ferroalloys and base-metals industries, Pyromet Technologies also designs its
own in-house gas-cleaning systems for smelter applications, embracing wet and
dry systems. Senior mechanical engineer Piet Jonker tells Engineering News
that, with increasing pressure for tighter pollution control from government
as well as international bodies, Pyromet is constantly focusing on
improvements in solutions for pollution control in smelting plants. Projects
recently completed by Pyromet include the turnkey supply of reverse air-bag
filters, the turnkey supply of the secondary fume-extraction and bag-filter
plant for a silicon manganese producer, and complete venturi-scrubber systems
on furnaces and secondary emission points for a ferrochrome producer. Current
projects include the engineering and erection supervision of the secondary
fume-extraction and bag-filter plant, including auxiliaries for five 22 MVA
FeMn furnaces, the turnkey supply of dust control and bag filters on two
raw-material handling systems, the turnkey supply of secondary fume extraction
and bag filter for a ferrochrome producer and the turnkey supply of four
venturi-scrubber systems on furnaces for ferrochrome producers.
W 051 SOUTH AFRICA, S 3312/11 STEEL ELECTRIC ARC, IS 367 VENTURI,
S 3313/00 FERROALLOY MANUFACTURING, IS 544 FILTERS, C PYROMET
SC 07 12 04 “Case Study: Purafil ESD Eliminates Wastewater Odors in
Barcelona, Spain” by Shari Blalock, Purafil Inc., Doraville, GA. Journal
of the American Water Works Association, September 2007, 3 p.
The recently renovated Besos Wastewater Treatment Plant (WWTP) in northeastern
Barcelona, Spain, on the Mediterranean Sea, is a revolutionary solution for
its more than 2 million inhabitants. The new 900,000-sq. ft underground
facility, the last stage in the city’s water cycle, treats more than 70% of
the wastewater for the city of Barcelona and surrounding towns of Sant Adria
de Besos, Santa Coloma de Gramanet, Badalona, Montgat, and Tiana. A total of
16 side access units containing various media customized to the specific needs
of the wastewater treatment plant were added during the renovation. The
plant’s odor control solution included the addition of nearly 100 drum
scrubbers that trap odorous gases in the media and discharge clean air. A
division of Purafil Inc., Purafil ESD manufactures a broad range of
dry-chemical media and scrubbers that remove odors, prevent toxic gas
releases, and prevent corrosion of electronics. MediaSAKS™
containing Purafil Odoroxidant™ and Odormix™ media sit
inside the drum scrubbers in the Besos WWTP. Once the air enters the scrubber,
the odorous gases are trapped within the media, and the clean air is
discharged out of the scrubbers’ centrifugal air ventilator.
W 052 SPAIN, C PURAFIL, IS 245 ODOR CONTROL,
S 4952/20 WASTEWATER, MUNICIPAL, IS 245 ODOR CONTROL
SC 07 12 05 “Consider Options for Automation” by Editor. Chemical
Processing, November 2006, 2 p.
In this article, readers suggest ways to automate an HCl absorber.
S 2819/13 HCl ABSORPTION, S 3312/00 STEEL MILLS
SC 07 12 06 “EH&S Clinic” by Editor. Products Finishing, March
2006, 3 p.
At the PF forum, subjects discussed included: Switching from lime to magnesium
hydroxide, OSHA regulations on employee safety and can wastewater from
scrubber drain to sewer?
S 3471/60 METAL FINISHING, C OSHA, IS 860 SAFETY, S 4952/21 WASTEWATER,
INDUSTRIAL
SC 07 12 07 “How to: Control Submicron Particulate” by Tri-Mer
Corporation. Pollution Engineering, November 2006, 1 p.
Tri-Mer’s Cloud Chamber System® (CCS®) simultaneously
treats submicron, fine, coarse and condensable particulate, and soluble gases.
Based on advances in electrofluidics, CCS treats submicron particulate with
efficiency 99% or greater, while simultaneously removing condensables and
soluble gases. CCS technology works by passing the gas stream through a
chamber containing a “scrubbing cloud” of high-density, charged water
droplets. Billions of charged droplets rapidly interact with the
particle-bearing process stream. When a particle and droplet pass within 20
microns, electrical forces cause the particle to be pulled into the droplet.
Droplets collect particles as they interact with the gas stream, then “rain”
into a sump. Captured particles agglomerate within the sump, settle, and are
removed as low volume slurry. Since the charged droplets are particle
collectors, CCS has no need for fibrous filters, collector plates, venturi
throats, layered pads, bags or cartridges.
C TRI-MER, IS 234 PARTICULATE, IS 232 PARTICLE SIZE, IS 340 CHARGED WET
SCRUBBERS
SC 07 12 08 “Manufacturing Plant Receives Environmental Award for
Substantially Reducing Solid Waste and Air Pollution Emissions” by Rodney
L. Pennington. Canadian Environmental Protection, October 2006, 1 p.
DuPont’s Front Royal plant has continually reduced solid waste generation and
air emissions over the past five years. Since 2000, the plant has reduced
solid waste by 30 percent and installed additional abatement systems to reduce
air emissions by more than 50 percent. The plant’s latest project included a
unique modular, skid-mounted, multiple-function VOC/HAP control system
furnished by Dürr Systems Inc.’s Environmental and Energy Systems group. The
system provided control for several areas, including manufacturing process
vents, solvent storage tank vents, resin manufacturing process vents and
solvent recovery process vents. All of the various areas had different process
flows, solvent types, solvent concentrations and operating schedules, so a
specialized control approach was necessary in order to minimize operating
costs and maximize control performance.
C DUPONT, C DÜRR, IS 365 SOLVENT VAPOR RECOVERY, IS 374 VOC REMOVAL,
S 3900/00 MANUFACTURING INDUSTRIES, MISCELLANEOUS
SC 07 12 09 “Revision of Source Category Lists for Standards Under Sections
112(c) and 112(k) of the Clean Air Act; and National Emission Standards for
Hazardous Air Pollutants for Area Sources: Electric Arc Furnace Steelmaking
Facilities; Proposed Rule” by U.S. EPA. Federal Register, Vol. 72,
No. 182, September 20, 2007, 24 p.
EPA is adding electric arc furnace steelmaking facilities to the list of
source categories subject to regulation under Clean Air Act (CAA) section
112(c)(6) and revising the area source category list for the Integrated Urban
Air Toxics Strategy. At the same time, EPA is proposing national emission
standards for electric arc furnace steelmaking facilities that are area
sources of hazardous air pollutants (HAP). The proposed standards establish
requirements for the control of mercury emissions that are based on the
maximum achievable control technology (MACT) and requirements for the control
of other hazardous air pollutants that are based on generally available
control technology or management practices.
IS 204 HEAVY METALS, IS 150 LEGISLATION & REGULATION, IS 378 AIR TOXICS, S
3312/11 STEEL ELECTRIC ARC
SC 07 12 10 “Sustainable Solution Full of Energy” by Dave Blurton,
Neenah, WI. Water & Wastes Digest, November 2006, 3 p.
A commercial-scale vitrification of high-volume municipal wastewater treatment
residuals has been initiated at the North Shore Sanitary District (NSSD).
Located just north of Chicago, the NSSD owns and operates more than 100 miles
of intercepting sewer lines and pumping stations that collect and convey
wastewater to its three treatment plants in Gurnee, Waukegan and Highland
Park, IL. As of October 2006, all three plants now send their dewatered sludge
to NSSD’s new sludge recycling facility located in Zion, IL. At the heart of
the NSSD’s sludge recycling facility is Minergy’s GlassPack vitrification
process. The GlassPack technology utilizes a patented closed-loop
oxygen-enhanced combustion process to convert the biosolids into a renewable
fuel source and produce the marketable glass aggregate product.
Oxygen-enhanced combustion provides significant process benefits, including
higher radiant heat energy, higher thermal transfer efficiency, improved
ignition characteristics and greater flame stability. These process
efficiencies lead to greater heat transfer to the biosolids and produce the
temperatures necessary to sustain the melting process. Preserving open land by
reducing the need to landfill has been at the forefront of the NSSD’s
strategic and environmental objectives. The glass aggregate process offers
environmental and economic benefits to municipal wastewater treatment systems,
sludge-producing industries and surrounding communities. These benefits
include reducing long-term dependence on land spreading or landfill disposal,
providing a cost-effective alternative for managing sludge, and offering a
more comprehensive and sustainable approach to solid waste management.
S 3210/00 GLASS PRODUCTS, C WWTP — NORTH SHORE SANITARY DISTRICT, IL, C
MINERGY,
S 4952/25 DEWATERED SLUDGES, S 4952/20 WASTEWATER, MUNICIPAL