PowerGen Las Vegas
2005
Alerts / Directory / People
Exhibit Stands
ABB - Booth #3269
ABB is automating FGD systems with combustion optimization. Air Quality Monitoring is a Real Time System for Environmental Monitoring that has been developed in accordance with EEC directives relevant to emission monitoring and control of pollutants from large combustion plants.
Air Quality Monitoring is designed to provide collection, evaluation and storage of environmental data for the sake of air quality and environment safeguard and health protection inside and outside the power plant. ABB also supplies optimization systems. One of the components is a carbon in ash monitor using microwave technology. Additional sensors monitor coal flow. It has a $5 million contract for automation of Montana Power Coalstrip 1 & 2. Combustion efficiency is important in reducing raw SO2 quantities. This translates in to either more allowances or less reagent consumption.
ABB, this year won a $36 million order to refurbish and increase the efficiency of a coal-fired power plant in South Africa. The contract, signed with the state-owned utility Eskom, will extend the life span of the Tutuka 6x609 MW power plant at Standerton in the east of the country.
ABB furnishes a number of products which are used in FGD systems but are not customized for this service. This includes drives and distributed control systems.
ALSTOM - Booth #4207
ALSTOM, through Bechtel, was awarded the fabric filters, wet limestone FGD and wet precipitators for the two 600 MW Elm Road (Oak Creek) coal-fired generators. Since fabric filters are the most efficient particulate removal option, wet FGD is the most efficient SO2 removal option and wet precipitators are the most efficient option for SO3 reduction, this system will be a model for the industry in the future.
Here are recent wet limestone orders for ALSTOM.
Wet |
ALSTOM |
American Electric Power |
Mountaineer |
1 |
WV |
limestone |
1300 |
2008 |
Wet |
ALSTOM |
Duke Energy |
Belews Creek |
1 |
NC |
limestone |
1080 |
2008 |
Wet |
ALSTOM |
Duke Energy |
Belews Creek |
2 |
NC |
limestone |
1080 |
2008 |
Wet |
ALSTOM |
Duke Energy |
Cliffside |
5 |
NC |
limestone |
571 |
2009 |
Wet |
ALSTOM |
Duke Energy |
G G Allen |
5 |
NC |
limestone |
275 |
2009 |
Wet |
ALSTOM |
Duke Energy |
G G Allen |
4 |
NC |
limestone |
275 |
2009 |
Wet |
ALSTOM |
Duke Energy |
G G Allen |
3 |
NC |
limestone |
275 |
2009 |
Wet |
ALSTOM |
Duke Energy |
G G Allen |
2 |
NC |
limestone |
165 |
2009 |
Wet |
ALSTOM |
Duke Energy |
G G Allen |
1 |
NC |
limestone |
165 |
2009 |
Wet |
ALSTOM |
Duke Energy |
Marshall |
1 |
NC |
limestone |
350 |
2007 |
Wet |
ALSTOM |
Duke Energy |
Marshall |
3 |
NC |
limestone |
648 |
2006 |
Wet |
ALSTOM |
Duke Energy |
Marshall |
4 |
NC |
limestone |
648 |
2006 |
Wet |
ALSTOM |
Duke Energy |
Marshall |
2 |
NC |
limestone |
350 |
2007 |
Wet |
ALSTOM |
Duke Energy |
W S Lee |
1 |
SC |
limestone |
90 |
2012 |
Wet |
ALSTOM |
Duke Energy |
W S Lee |
2 |
SC |
limestone |
90 |
2012 |
Wet |
ALSTOM |
Duke Energy |
W S Lee |
3 |
SC |
limestone |
175 |
2010 |
Wet |
ALSTOM |
Transalta Corp. |
Centralia |
BW22 |
WA |
limestone |
665 |
2002 |
Wet |
ALSTOM |
Transalta Corp. |
Centralia |
BW21 |
WA |
limestone |
665 |
2002 |
Wet |
ALSTOM |
We Energies |
Oak Creek (Elm Road) |
1 |
WI |
limestone |
600 |
2009 |
The $470 million 250 MW CFB Great Falls power project is planned by the Southern Montana Electric Generation and Transmission Cooperative. ALSTOM was chosen to build the plant's boiler. Tim Gregori, the generating coop's general manager, said ash from the plant may be reused in road-building materials or even particle board. He also said lined ponds will be built and consistently monitored. The city of Great Falls and five electric cooperatives are joining together to build this plant.
Atlas Copco - Booth #3485
Atlas Copco supplies compressors for oxidation air for FGD limestone forced oxidation systems. The company is an international industrial group with its head office in Stockholm, Sweden. In 2004, the Group had revenues of approximately BSEK 49, with 98% of revenues outside Sweden. The Group has more than 25,000 employees. The Group produces and markets compressed air equipment and generators, construction and mining equipment, industrial tools, and assembly systems and offers related service and equipment rental.
Name | Title | Telephone | |
Glenn Schultz | Prod. Mgr. | glenn.schultz@us.atlascopco.com | 518-765-5816 |
John DiCocco | Mktg. Mgr. | john.dicocco@atlascopco.com | 518-765-5805 |
Jerry Morris | Applications Supervisor | jerry.morris@us.atlascopco.com | 518-765-3344 |
Babcock Power Environmental Inc. – Booth #3906
Babcock Power Environmental Inc. (BPE), along with its affiliate Riley Power Inc., (together referred to as Babcock Power) provide fully integrated environmental solutions for utility power plants, waste-to-energy facilities, and large industrial applications. BPE has recently received a contract for the design, supply, and erection of Wet Flue Gas Desulfurization System (WFGD) from Santee Cooper, a state-owned utility headquartered in Moncks Corner, South Carolina, for their new coal-fired Units 3&4 at Cross Station. The design SO2 removal efficiency is 95 percent. The contract will be completed in 2007.
The contract includes the design and supply of a single WFGD absorber tower for each utilizing bi-directional spray levels, two mist eliminator levels and an integral gypsum reaction sump. The absorber tower is a concrete structure with an acid brick lining. This material was selected as the preferred method of addressing the high chloride levels anticipated (50,000 PPM) in the limestone slurry media. The design is one absorber tower for each Unit without a bypass. Santee Cooper selected this arrangement to provide the required reliability.
BPEI is responsible for coordinating the supply and erection of all equipment from BPEI shops and numerous suppliers, including the absorber tower from Stebbins Engineering. The proposed construction plan takes into consideration all of the key elements of space, schedule, and equipment usage for this plant.
U.S. FGD installations include
process |
supplier |
utility name |
plant name |
unit id |
state |
reagent |
size MW |
startup |
Wet |
Babcock Power |
Santee Cooper |
Cross |
4 |
SC |
limestone |
600 |
2007 |
Wet |
Babcock Power |
Santee Cooper |
Cross |
3 |
SC |
limestone |
600 |
2007 |
Wet |
Environeering, Riley |
PNG Corporation |
R D Morrow |
2 |
MS |
limestone |
200 |
1979 |
Wet |
Environeering, Riley |
PNG Corporation |
R D Morrow |
1 |
MS |
limestone |
200 |
1978 |
Wet |
Riley |
Ameren CIPS |
Duck Creek |
1 |
IL |
limestone |
416 |
1978 |
Wet |
Riley |
Vectren |
F B Culley |
3 |
IN |
limestone |
265.2 |
1994 |
Wet |
Riley |
Vectren |
F B Culley |
2 |
IN |
limestone |
103.7 |
1995 |
Total MW: 2384.9
Name | Title | Mobile | |
Tony Licata | Dir. Customer Relations | tlicata@babcockpower.com | 508-615-0317 |
Joe Langone | VP Bus.Development | jlangone@babcockpower.com | 508-868-0813 |
Rich Abrams | Dir. Bus. Development | rabrams@babcockpower.com | 508-735-2772 |
Eric Balles | Sr. VP Engr. & Technology | eballes@babcockpower.com | 508-615-1136 |
Babcock & Wilcox - Booth #4218
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Multi-pollutant Requirements |
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Gases |
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SO3 |
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Heat exchangers |
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Babcock & Wilcox |
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Multi-pollutant Requirements |
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Gases |
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Mercury |
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Options |
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Scrubber enhancement |
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Sources |
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Babcock & Wilcox |
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Products |
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Design of Equipment |
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Calcium |
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Wet Calcium |
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Tray Tower |
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Sources |
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Babcock & Wilcox |
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Products |
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Design of Equipment |
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Calcium |
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Dry Calcium |
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Spray Drier |
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Rotary Atomizer |
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Sources |
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Babcock & Wilcox |
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Products |
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Physical |
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Design of Equipment |
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Calcium |
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Dry Calcium |
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Spray Drier |
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Dual Fluid Nozzle |
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Sources |
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Babcock & Wilcox |
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Products |
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The company is a major supplier of wet lime and limestone FGD systems using the
tray tower design. With the acquisition of Joy-Niro some years ago, it also
became the most experienced supplier of spray drier dry FGD systems. As an
option, the dual fluid nozzle system is available. Technologies for SO3 and
mercury removal are also available.
Name | Title | Telephone |
Michael O'Donnell | Mgr.of Market Research | 330-860-2623 |
Bachmann Dampjoint Inc. - Booth #1362
An industry leading manufacturer of industrial dampers, expansion joints and water control gates with over 30 years of history and experience in the world of heavy industry. Our team of dedicated engineers, field service personnel and project managers are committed to providing excellence.
Name | Title | Telephone | |
Mike Goard | Engineering Manager | mgoard@bachmann.ca | 450-786-8686 |
Paul Roy | Service Engineer | pnroy0422@aol.com | 450-786-8686 |
Brad Hilton | V.P. of Engineering | bradfordhilton@aol.com | 450-786-8686 |
Bachmann Industries - Booth #1321
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Dampers |
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Sources |
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Bachmann |
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Products |
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Expansion Joints |
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Sources |
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Bachmann |
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Products |
Name |
Title |
Email
|
Mobile |
Michael
R. Sellinger |
Vice-President |
207-576-1166 |
|
Mark
G. Martel |
Product
Manager Heavy Industries |
610-737-2575 |
|
Kirk
Nadeau |
Sales
Engineer |
|
Name | Telephone Number | Fax Number |
Michael
R. Sellinger |
207-784-1903 |
207-784-1904 |
Mark
G. Martel |
610-398-9757 |
610-398-8245 |
Kirk
Nadeau |
207-784-1903 |
207-784-1904 |
Bachmann Industries, Inc. designs and supplies damper and expansion joint systems for use in FGD
(SOx removal) pollution control applications
in power and industrial plants. Bachmann's FGD dampers
in operation include louver, guillotine and flap style dampers.
Bechtel Power – Booth #4003
Bechtel is a global engineering, construction and project management company with more than a century of experience on complex projects in challenging locations.
Privately owned with headquarters in San Francisco, Bechtel has 40 offices around the world and 40,000 employees. Bechtel had revenues of $17.4 billion in 2004 and has been the No. 1 ranked U.S. contractor seven years running.
Bechtel, Cinergy/PSI, and General Electric Company have signed a letter of intent to study the feasibility of constructing a commercial, integrated gasification combined cycle (IGCC) generating station. This is the first plant of its kind announced under a recently proposed GE-Bechtel alliance.
PSI Energy, the Indiana operating company of Cinergy Corp., would own and operate the facility. Cinergy/PSI is considering several sites, including the site of its coal-fired station in Edwardsport, IN. The plant would produce 500 to 600 MW of electricity to help meet increased electrical demand over the next decade. The letter of intent is the first step toward reaching a contract to design and construct the plant. Earlier this month, GE and Bechtel announced their intent to develop a standard commercial offering for integrated gasification combined cycle projects in the United States.
Bechtel completed the first foreign-owned power plant in China, with an exceptional record of safety and diversity. The 724 MW, coal-fired Meizhou Wan project also was Bechtel's first lump-sum turnkey job in that country.
ALSTOM, through Bechtel, was awarded the fabric filters, wet limestone FGD and wet precipitators for the two 600 MW Elm Road (Oak Creek) coal-fired generators. Since fabric filters are the most efficient particulate removal option, wet FGD is the most efficient SO2 removal option and wet precipitators are the most efficient option for SO3 reduction, this system will be a model for the industry in the future.
Bibb and Associates, Inc., a wholly owned subsidiary of the Kiewit Corporation, can help with comprehensive evaluation of applicable air quality control regulations and thorough evaluation of alternative solutions. As an engineering firm with a substantial design/build background, Bibb can develop accurate estimates of total project cost, construction schedule and outage duration. With our experience in coal and air quality control projects, Bibb can help in each of the three steps towards compliance:
The uncertainties currently present in the regulatory process complicate planning activities. But through careful evaluation of retrofit technologies, Bibb is able to eliminate the uncertainties associated with equipment performance, implementation schedule and construction costs. We are a flexible company that is able to take on a variety of project roles, including:
Contacts:
John Barnes VP-Business Development (913) 928-7360 |
Bob Alder VP-Engineering Services (913) 928-7003 |
Mike Gregory Manager of Environmental Programs (913) 928-7378 |
Dave Johnson Project Manager (913) 928-7129 |
Black & Veatch – Booth #1635
Black & Veatch claims more megawatts of Power Generation engineering than any other company. Black & Veatch Corporation is a global engineering, consulting and construction company specializing in infrastructure development in the fields of energy, water and information. It says that it is involved with more megawatts of power generation than any other company.
Founded in 1915, Black & Veatch serves its clients with conceptual and preliminary engineering services, engineering design, procurement, construction, financial management, asset management, information technology, environmental, security design and consulting, and management consulting services. The employee-owned company has more than 90 offices worldwide. Black & Veatch is ranked on the Forbes “500 Largest Private Companies in the U.S.” listing for 2004.
Dayton Power & Light (DP&L) and Black & Veatch Corporation have formed an alliance to execute the next series of DP&L air quality improvement projects. These projects will remove sulfur dioxide and oxides of mercury at DP&L’s Killen and Stuart coal-fired generating stations, which consist of five nominal 600 MW units. The new air quality systems will go into operation at the five units between mid-2007 and mid-2009. The air quality projects will utilize the CT-121 scrubber technology licensed by Black & Veatch from Chiyoda.
The Omaha Public Power District Board of Directors has authorized management to proceed toward executing a contract with the Nebraska City Power Partners that will lead to the construction of a 663 MW coal-fired power plant located near Nebraska City, Nebraska. Nebraska City Power Partners is a consortium of contractors that includes Black & Veatch, Gilbert Industrial Corporation and Zachary Construction. Construction is expected to begin in September, and commercial operations are to commence in 2009.
KE Burgmann Industries GMBH - Booth #3061
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Expansion Joints |
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KE Burgmann |
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Products |
KE Burgmann provides expansion joints on the inlet side of the FGD with
capability to handle temperatures of 250şC (482şF). The criteria for this
location are temperature and abrasion resistance. On the wet side the expansion
joints are Fluachem® elastomer and fluropolymer to deal with the acidic
conditions.
KE Burgmann can point to a number of successful installations including quite a few in Europe. There are five installations in Austria, 21 in Czech Republic, five in Denmark, four in Finland, 117 in Germany, three in Italy, 11 in the Netherlands, four in Poland, one in Slovakia, two in Sweden and two in Turkey.
Burgmann is also a major supplier of seals for pumps and agitators.
Burns & McDonnell – Booth #4223
Seminole Electric Cooperative has selected Burns & McDonnell to design the $1.2 billion, coal-fueled 750 MW Seminole 3. In addition to detailed design service, Burns & McDonnell will provide construction field services. Construction is expected to start in October 2008, with completion in May 2012.
Westar Energy, Inc. has chosen Burns & McDonnell to perform site studies for the company’s future generation units. Westar Energy’s goal is to have new generation available by 2008 to meet the customers’ increasing demands. The company first plans to add peaking units of 50 to 150 MW. Westar Energy will also evaluate site for a future coal-fueled power plant. Westar expects the site evaluation phase to be complete by the end of 2005.
More than 25 years of FGD system studies and design have given Burns & McDonnell a familiarity with key FGD suppliers and processes which leads to efficient and economical operations for new units or retrofit/rebuild projects. Burns & McDonnell also performs system evaluations to improve removal efficiency and reduce operating and maintenance costs. The source testing group, established in 1970 for utility stack testing projects, now provides a wide range of services for industries and utilities. Engineers, scientists, and technicians develop plans, schedule required tests, and provide test data that meet all regulatory requirements. Burns & McDonnell's test crews have performed thousands of tests for hundreds of utility and industrial clients.
Burns & McDonnell recently completed a study for future reduction of particulate, sulfur oxide, and nitrogen oxide emissions from multiple coal-fired boilers. As part of the study, 39 processes were evaluated on the basis of technical merit, cost, and synergy of control for multiple emissions (particulate, SOx, and NOx). The processes investigated included proven commercially available processes, demonstration scale processes, and pilot scale research and development processes.
Burns & McDonnell recently completed a major flue gas desulfurization (FGD) retrofit project for the Municipal Power & Light Department in Henderson, Kentucky. Station Two is a coal-fired electric generating station consisting of two coal-fired generating units with a combined capacity of 337 MW. The FGD systems were installed as part of the utility's compliance plan to meet the Phase 1 sulfur dioxide reduction requirements of Title IV of the 1990 Clean Air Act Amendments. Each FGD system is a magnesium-promoted wet lime process with a single stainless steel absorber module for each generating unit. A new chimney with two liners was constructed to exhaust the wet flue gas from the absorber modules. These FGD systems were two of the lowest cost (in $/kW) of all FGD systems recently constructed in the U.S. and the project was completed under budget and on schedule.
This experience is significant in the view of the McIlvaine Company. The reason is that the cost of wet limestone scrubbing has risen significantly. Utilities therefore need to take a closer look at lime scrubbing instead of automatically selecting wet limestone.
FGD Personnel
Name |
Title |
Sales Region |
|
Mobile |
Bryan Hansen |
Sr. Mechanical Engineer |
|
|
|
Doug Riedel |
VP, Sales & Marketing |
|
816-813-1021 |
|
Grant Grothen |
AQCS Bus. Development Manager |
all |
913-219-2844 |
|
Doug Hammontree |
Client Manager |
various |
816-803-8044 |
Burns and Roe – Booth #5433
Burns and Roe has completed projects for over 170 fossil-fueled generating units totaling over 70,000 MW, the majority of which were at new facilities or expansions for major utility companies. Council Bluffs is home to one of MidAmerican Energy’s largest coal-fired generating stations. Their new 790 MW coal-fired facility, located in Iowa, brings the total capacity to almost 1,600 MW. Burns and Roe was selected by Hitachi America, Ltd. (the EPC Contractor) to provide construction management, supervision, and coordinated execution of all of the construction activities on-site and the coordination of all off-site activities for the new facility.
Chattanooga Boiler & Tank Company - Booth #5842
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Scrubber Vessels |
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Chattanooga |
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Products |
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Fabricators |
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Chattanooga |
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Chattanooga Boiler and Tank has decades of experience in the fabrication and field erection of air pollution control equipment for several major industries. They include the Petroleum Industry, Coal-Fired Power Industry and the Pulp and Paper Industry. These technologies help to remove SO2, Acid Gases, Heavy Metals, Particulates and other pollutants from the plant emissions. Normal scope of work on these projects includes the detail design engineering, shop fabrication and field erection of the absorber/scrubber vessel and the other tanks and vessels required in the emissions reduction process.
Chattanooga Boiler and Tank works for many of the major air pollution control technology companies in most geographical regions of the United States. CB&T constructs scrubbers from various materials including stainless steel, duplex stainless steel, hastelloy, inconel, and a variety of other exotic metals.
Name |
Title |
|
Mobile |
Tom Shull |
Marketing Mgr. |
tshull@cbtank.com |
423-580-2285 |
Andy Stetzler |
Project Mgr. |
astetzler@cbtank.com |
423-313-0964 |
Jerry Stetzler |
President |
jstetzler@cbtank.com |
423-580-7408 |
John Albright |
General Mgr. |
jalbright@cbtank.com |
423-605-3484 |
Chicago Bridge & Iron Company - Booth #3253
CB&I has provided steel and alloy absorber vessels to the power generation industry for nearly two decades.
CB&I is a leading supplier of major power plant components such as absorber vessels, stacks and chimney liners, and heat recovery steam generators for more than 70 years. In addition to field erection, CB&I offers procurement services to ensure timely purchase and delivery of materials and components for projects.
Name | Title | Telephone |
Julie DeBruin | Director of Global Mktg. | 815-439-6000 |
Jeff Walker | Contact Development Manager | 815-439-6446 |
Brent Rupp | Sales Manager | 678-935-3650 |
John Zwack | Bus. Development Manager | 302-325-8420 |
Clyde Bergemann – Booth #3247
Buildup on the gas-to-gas heat exchangers can be a problem. Ian Carruthers of Clyde Bergemann joined the networking discussions at Power-Gen Europe and explained that their Jet Blower™ was used to keep these units clean at Power-Gen Europe. Gas-to-gas heat exchangers have several roles in FGD. One is to reheat gases to avoid the steam plume. This is required in some countries. Another is to reduce the gas temperature entering the precipitator in order to improve SO3 and particulate capture in the system. A third may be to ensure that sulfuric acid mist does not deposit locally.
FGD Personnel
Name |
Title |
Booth Schedule |
|
Mobile |
Bill Rafferty |
Marketing Manager |
|
bill@clydebergmann.com |
814-434-8840 |
Sandeep Shah |
Controls Manager |
|
sandeep@clydebergmann.com |
678-429-9072 |
CAIRtech
- Booth #3453 (Shared w/TIC)
CAIRtech is a joint venture between TIC - The Industrial Company, Bibb and Associates, Inc. and T.E. Ibberson Company. This organization has developed a new twist for designing and building wet FGD installations on a full-scope, EPC basis. Instead of arranging the FGD process equipment horizontally, the CAIRtech solution arranges the equipment vertically within a concrete shell. Their cost-saving arrangement houses a spray tower absorber and associated process equipment in a slip-formed concrete structure that also serves as the support structure for the flue gas exhaust stack. The benefits of this arrangement include:
· Smaller footprint for space-constrained retrofit sites
· Approximately 40 to 70 percent less space
· Lower total installed cost
· Ease of construction
· Significant reductions in lay-down space requirements during construction
· Reduced interference with existing plant operations
· Fewer modifications to existing facilities (above/below ground)
· Reduced reliance on existing structures within the plant simplifies design issues
· Shorter schedule
· Fewer ancillary structures
· Improved access and maintainability
· Fewer interconnecting process lines and utilities
· Shorter runs of large ductwork
· Ability to standardize FGD process layout from project to project.
This concept provides tangible cost, schedule and quality benefits for both retrofit projects and new plant designs. While currently designed to address only desulfurization, the CAIRtech team is also exploring an enhancement to their arrangement that would allow for the incorporation of a wet ESP.
Name |
Title |
Booth Schedule |
Email |
Phone |
Bob Alder |
VP Engineering Services - Bibb |
|
rcalder@bibb.com |
913-928-7003 |
Mike Gregory |
Manager – Environmental Services - Bibb |
|
913-928-7378 |
|
John Barnes |
VP Business Development - Bibb |
|
913-928-7360 |
|
Mike Ross |
VP - TIC Managing Partner for CAIRtech joint venture |
|
|
|
Brad Lawson |
Senior VP – TIC |
|
661-391-5700 |
|
Steve Kimes |
President - TEI |
|
skimes@ibberson.com |
952-939-5793 |
Steve Frankosky |
Executive VP - TEI |
|
952-938-6985 |
Columbian Tectank – Booth #1660
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Columbia |
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Columbian TecTank™ was formed in 2001 by the merger of Columbian Steel Tank and
Peabody TecTank. Columbian TecTank™ Company manufacturers bolted tanks and
shop-welded tanks in coated carbon steel, aluminum and stainless steel. It has
plants in Kansas City and Parsons, KS and in Winchester, TN. The company
furnished the first scrubber vessel to be installed in a utility. In 1968 it
provided the scrubber vessels to Environeering for the 125 MW Union Electric
Merrimac limestone scrubber. The system was provided by Combustion Engineering.
Its main involvement in FGD today is the supply of dry solids and liquid storage
tanks.
Name |
Title |
|
Mobile |
David Davis |
Marketing Mgr. |
ddavis@columbiantectank.com |
913-669-0633 |
Erik CArson |
Dir. of Liquids |
ecarson@columbiantectank.com |
|
Damper Design, Inc. - Booth #4337
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Damper Design, Inc. |
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DDI is in the business of designing, building and supplying a complete range of dampers to utility and industrial customers and has been under the same ownership for over twenty years.
Degremont - Booth # 7115
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Wastewater Treatment |
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Degremont |
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Products |
Degremont sells wastewater treatment systems for FGD as well as treatment
systems for plant intake water.
Doosan Heavy Industries & Construction Co., Ltd. – Booth #512
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Design of Equipment |
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Calcium |
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Wet Calcium |
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Spray Tower |
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Doosan |
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Products |
Doosan builds complete turnkey coal-fired power plants including air pollution control. It also supplies distributed control systems for FGD systems including a system for the Yosu 1 FGD plant.
Doosan is the largest supplier of wet limestone systems in Korea with 5 FGD systems incorporating 11 absorbers. The company is the licensee of Marsulex. The spray tower design uses internal shells to reduce the L/G. List of installations is as follows: Taegu Dalsu FGD 3 absorbers, Yosu #1, 2 - 2 absorbers (200 MW, 300 MW), Taean #5, 6 - 2, absorbers (500 MW x 2), YoungHung #1, 2 - 2 absorber (800 MW x 2), #7, 8 - 2 absorber (500 MW x 2)
Doosan signed a 435 billion Won EPC contract with Korea Southern Power to supply and install boilers, turbine generators, and other main equipment to the 1,000 MW (2 x 500 MW) coal-fired Hadong Thermal Power Plant Units 7 & 8, to be built next to units 1 through 6 in Gadeok-ri, Geumseong-myeon, Hadong-gun, Gyeongsangnam-do. According to the contract, Doosan is to design, manufacture, install, and test the boilers and turbine generators by March 2009. Song Eun Hong, Executive Vice President of Doosan and head of the Thermal Power Plant BG, said “Both Korean and foreign power plant companies were very interested in the project since it was to be carried out through Island EPC contracts, but Doosan became the primary contractor after a comprehensive evaluation in terms of price and capabilities.” (Island EPC contracts means there are different contracts for boiler and turbine generators.)
Doosan is continuing to develop Wet FGD systems. Computer analysis of absorption tower and FGD duct flow is done to achieve
Doosan has a miniature adsorber tower and flow test rig for
Doosan will complete construction in 2007 of the FGD systems for the Taean 7 & 8 coal-fired power plants. These are each 500 MW. In 2004 Doosan completed FGD projects for YongHung 1 & 2. Each is 800 MW and was fitted with a single absorber. These systems in Korea are forced oxidation with commercial grade gypsum production. Reheat of the flue gas is accomplished with a gas-to-gas heat exchanger.
Doosan has a license from Marsulex which expires in 2011. Doosan has its own design of absorber shelf to improve liquid distribution. The new Taean units will be guaranteed for 93 percent efficiency. Dust removal through the scrubber is guaranteed at 50 percent with 40 mg/Sm3 at the inlet and 20 mg/Sm3 at the FGD outlet.
Dupont - Booth #5355
Contacts at PowerGen:
Name | Phone Number |
Wendy Schad | 804-383-2325 |
Ellen Foley (Vespel Contact) | 302-992-4204 |
Effox - Booth #4200
Start |
► |
Scrub |
► |
Physical |
► |
Component Specification |
► |
Dampers |
► |
Sources |
► |
Effox |
► |
Products |
Start |
► |
Scrub |
► |
Physical |
► |
Component Specification |
► |
Fans |
► |
Sources |
► |
Effox |
Effox is a major supplier of dampers and expansion joints for FGD systems. Effox has dampers and expansion joint orders for Coleman, MidAmerican, and Weston.
Effox has received the order for the dampers and expansion joints from Wheelabrator for the Western Kentucky Energy Coleman FGD project. This includes both slide gate and isolation louvers.
An order has been received from B&W for the dampers and expansion joints for the MidAmerican Council Bluffs back end.
Effox is supplying both the boiler and back end dampers through B&W for the Wisconsin Public Service Corp. Weston 4 project.
Emerson Process Management – Booth #2430
Emerson estimates their potential sales for each new coal-fired plant as follows:
Product |
Revenue |
Measurement |
1 |
Valves |
2-4 |
Control systems |
2-4 |
Asset Optimization |
0.5-1 |
Analytical |
0.5 |
Factory automation |
1-2 |
Services |
2-3 |
Integrating digital bus-based technology into the design of a wet scrubber can reduce total project cost by approximately $3.9 million, according to Emerson Power and Water. This represents a five percent savings in total construction costs compared with the same project implemented using a traditional hardwired I/O approach.
Emerson Process Management has installed its SmartProcess® Fleet Emissions Optimizer module to optimize SO2 emissions at three Xcel Energy Denver-area power generation facilities.
Emerson supplies pH control instrumentation to cope with the abrasive and scaling tendencies of FGD slurries. The following individuals from Emerson will be on the stand with information on the pH control experience in power plant FGD systems.
Emerson Process Management has won a contract to upgrade the combustion and turbine control systems at PPL Generation LLC’s 1,473 MW Brunner Island (PA) plant. The Ovation expert control system from Emerson’s Power & Water Solutions industry center will replace existing WDPF combustion controls at the plant’s three coal-fired units. In addition, Ovation turbine controls will be installed at Unit 1 to upgrade the existing WDPF system and at Unit 2 to replace a mechanical hydraulic system. Ovation is part of the PlantWeb digital plant architecture.
EnviroScrub – Booth #4859
Ershigs/Belco (Plasticon Fluid Systems) – Booth #5526
Start |
► |
Scrub |
► |
Physical |
► |
Component Specification |
► |
Ducts & Piping |
► |
Sources |
► |
Ershigs |
► |
Products |
Ershigs, a division of Plasticon Fluid Systems, has pioneered many of the key innovations in the use of FRP in corrosion and resistant applications over forty years. Ershigs offers a full range of products, including chimney liners, storage and process vessels, duct systems, valves, process and effluent piping, large field manufactured vessels, washer and ventilation hoods, stacks and scrubbers, spray header piping and assemblies and abrasion resistant recycle and yard piping
For Paradise Unit 2, TVA selected Ershigs’ FRP to replace rubber piping. The new Unit 3 FGD supplied by Mitsubishi/Advatech will also incorporate Ershigs' piping. They now have piping installed or on order for 200 FGD systems around the world. Ershigs is furnishing the scrubber recycle piping for the AEP Mitchell & Amos scrubber project through B&W. They are furnishing the mist eliminator piping for the Duke Marshall Belews Creek Station through ALSTOM. They also have the scrubber piping for five scrubbers at Dayton Power & Light. Additional Projects include P.R. Yard Piping for Santee Cooper Cross and external recycle piping for Santee Cooper Winyah through Wheelabrator.
Ershigs has recently completed FRP chimney liners for the WE Energies, Pleasant Prairie and Duke Marshall Stations. In addition, Ershigs has been awarded FRP chimney liners for Dayton Power & Light; AEP Mountaineer, Mitchell, Amos and Cardinal Stations; TVA Bull Run, Allegheny Power Pleasants Station and Duke Belews Creek.
Senior Executive Personnel
Name | Title | Mobile | |
Chaun Trenary | Power Marketing Manager | ctrenary@ershigs.com | 602-758-6244 |
Tom Pilcher | VP Sales & Marketing | tpilcher@plasticonfluid.com | 918-625-4160 |
FGD Sales Personnel
Name |
Title |
Region |
|
Mobile |
Dave Turner |
RSM |
South/Southeast |
832-215-7118 |
|
Tom Rhone |
RSM |
Northwest |
360-220-7101 |
|
Jack Bushmeyer |
RSM |
Northeast |
419-356-0290 |
Environmental Systems Corp. (ESC) – Booth #5634
ESC is a market leader in data acquisition and reporting systems, covering over 35 percent of sources affected under 40CFR75 and other “cap-and-trade” programs. This is a critical function. If the FGD system is operating perfectly but the DAS is not, then the utility suffers in allowance payments. ESC also supplies complete CEMS systems, PEMS, testing and plant performance improvement services including FGD systems.
Stand contacts during the exhibition are:
Name |
Title |
|
Mobile/office phone |
Jeff Parmer |
Int’l Operations |
jparmer@envirosys.com |
+44 1285-713957 (UK) |
Terry Marsh |
Director, Sales |
tmarsh@envirosys.com |
865-688-7900 x1383 (US) |
Flakt Woods - Booth #4304
Flowserve Corp. - Booth #1453
FGD Products and Services:
A
complete range of centrifugal process and slurry pumps.
Elastomer lined, alloyed steel, polymer lined and all polymer materials
for all FGD services from
Absorber Recirculation, Reagent Preparation Area, Gypsum Treatment Area, and Ash
handling. Horizontal and vertical
configurations.
Brands names of Durco,
FGD Products and Services:
A
complete range of centrifugal process and slurry pumps.
Elastomer lined, alloyed steel, polymer lined and all polymer materials
for all FGD services from
Absorber Recirculation, Reagent Preparation Area, Gypsum Treatment Area, and Ash
handling.
Horizontal and vertical configurations.
Brands names of Durco,
Stand contact during the exhibition
is:
Name |
Title |
|
Phone |
|
Product Manager – Slurry Pumps |
(519) 732 - 0406 |
FGD
EXPERIENCE
YEAR |
FGD
OEM/PURCHASER |
UTILITY |
STATION |
LOCATION |
QTY |
PUMPS |
COMMENTS |
1971 |
HIGGINS |
|
CLAY
BOSWELL |
|
1 |
R |
|
1972 |
AEP |
|
GAVIN |
|
2 |
M |
|
1972 |
COMBUSTION
ENG |
NORTHERN
STATES POWER |
BLACK
DOG |
|
2 |
R |
PILOT
PLANT,DBLE MECH SEAL |
1972 |
COMBUSTION
ENG |
|
PADDY'S
RUN |
|
2 |
R |
CLINKER
GRINDER |
1972 |
COMBUSTION
ENG |
NORTHERN
STATES POWER |
BLACK
DOG |
|
2 |
M |
PILOT
PLANT,DBLE MECH SEAL |
1972 |
HIGGINS |
|
CLAY
BOSWELL |
|
10 |
R |
|
1972 |
RILEY
STOKER |
|
E.D.
EDWARDS |
|
4 |
R |
PILOT
PLANT |
1973 |
COMBUSTION
ENG |
NORTHERN
STATES POWER |
SHERBURNE
1 |
|
5 |
R |
|
1973 |
COMBUSTION
ENG |
NORTHERN
STATES POWER |
SHERBURNE
1 |
|
25 |
M,R,FR |
M'S
LATER CHANGED TO R |
1973 |
NBEP |
|
|
|
1 |
M |
|
1973 |
|
TOHOKU
ELECTRIC |
HACHIDA |
|
4 |
R |
|
1973 |
|
TOHOKU
ELECTRIC |
HACHIDA |
|
11 |
R |
|
1973 |
RESEARCH
COTTRELL |
|
BIG
BROWN |
FREESTONE
Co,TX |
4 |
R |
DBLE
SEAL |
1973 |
SCE |
So.
|
MOHAVE |
CLARK
Co,NV |
2 |
R |
PILOT
PLANT |
1973 |
STEARNS
ROGER |
|
GEORGE
NEAL |
SERGEANT
BLUFF,IO |
1 |
M |
|
1973 |
TVA |
|
WIDOW'S
CREEK |
|
10 |
R |
|
1974 |
|
|
SUNDANCE |
|
2 |
R |
SLUDGE
PUMPS |
1974 |
COMBUSTION
ENG |
NORTHERN
STATES POWER |
SHERBURNE
2 |
|
16 |
M |
CHANGED
TO R IN 1979 |
1974 |
NBEP |
|
|
|
1 |
M |
|
1974 |
RILEY
STOKER |
|
DUCK
CREEK 1 |
|
7 |
R |
|
1974 |
STEARNS
ROGER |
MONTANA-DAKOTA
UTILITIES |
LEWIS
& CLARK |
|
2 |
R |
|
1974 |
TUSI |
|
|
RUSK
Co,TX |
2 |
MJ |
|
1975 |
AIR
CORRECTION/UOP |
|
UNIT
3 |
|
8 |
R |
|
1975 |
APSC |
|
FOUR
CORNERS |
|
3 |
R,M |
4
VENDOR TEST |
1975 |
CIPSC |
|
|
|
4 |
RV |
VERTICAL
DRY PIT CONFIGURATION |
1975 |
COMB
EQUIP ASSOC |
SQUARE
|
|
SQUARE
|
1 |
R |
PILOT
PLANT |
1975 |
COMBUSTION
ENG |
|
|
|
4 |
M |
Absorber
Recirc. 10,400 usgpm |
1975 |
FED
ELEC CO-OP |
ASSOCIATED
ELECTRIC CO-OP |
UNITS
1 & 2 |
NEW
|
5 |
R |
BTM
ASH & RIVER WATER |
1975 |
HIGGINS |
|
|
|
4 |
R,M |
|
1975 |
IPECO |
|
DALLMAR |
|
1 |
M |
|
1975 |
PACE |
|
|
|
2 |
RJ |
|
1975 |
SPC |
SASKATCHEWAN
POWER CORP |
BOUNDARY
DAM 6 |
|
4 |
MJ |
PLUS
D,UZD,LR |
1975 |
SPSC |
SOUTHWESTERN
PUBLIC SERVICE |
HARRINGTON |
POTTER
Co,TX |
2 |
RJ |
|
1975 |
STEARNS
ROGER |
COLORADO-UTE
ELECTRIC ASSOC |
|
|
3 |
R |
|
1976 |
ASSOC
ELEC CO-OP |
ASSOCIATED
ELECTRIC CO-OP |
UNITS
1 |
NEW
|
2 |
R |
|
1976 |
CHEMICO |
|
|
TITUS
Co,TX |
2 |
R |
|
1976 |
COMB
EQUIP ASSOC |
SQUARE
|
MILTON
YOUNG-2 |
CENTER,ND |
7 |
M,FR |
|
1976 |
COMB
EQUIP ASSOC |
SQUARE
|
MILTON
YOUNG-2 |
CENTER,ND |
8 |
R |
|
1976 |
MICHALSKI |
|
|
|
3 |
R |
|
1976 |
PSI |
NORTHERN
STATES POWER |
|
|
1 |
M |
CHANGED
TO R IN 1979 |
1976 |
RESEARCH
COTTRELL |
|
|
RUSK
Co,TX |
13 |
R |
|
1976 |
STEARNS
ROGER |
|
EMERY-1 |
|
2 |
MJ |
|
1976 |
STEARNS
ROGER |
|
EMERY-2 |
|
2 |
MJ |
|
1976 |
STEARNS
ROGER |
|
EMERY-1 |
|
2 |
MJ |
|
1976 |
STEARNS
ROGER |
|
UNIT
1 |
|
2 |
R |
|
1977 |
AIR
CORRECTION/UOP |
COMMONWEALTH
|
POWERTON
5 |
|
10 |
R |
|
1977 |
CHASE
TECH |
|
SUNDANCE |
|
1 |
MJ |
|
1977 |
COMB
EQUIP ASSOC |
|
CANE
RUN 6 |
|
14 |
R,M |
18200
usgpm Absorber Recircs |
1977 |
COMB
EQUIP ASSOC |
SQUARE
|
MILTON
YOUNG-2 |
CENTER,ND |
2 |
R |
|
1977 |
COMBUSTION
ENG |
NORTHERN
STATES POWER |
SHERBURNE
1&2 |
|
|
R |
|
1977 |
COMBUSTION
ENG |
NORTHERN
STATES POWER |
SHERBURNE
1&2 |
|
25 |
R |
|
1977 |
COMBUSTION
ENG |
NORTHERN
STATES POWER |
SHERBURNE
1&2 |
|
|
R |
|
1977 |
COMBUSTION
ENG |
NORTHERN
STATES POWER |
SHERBURNE
1&2 |
|
|
R |
|
1977 |
M.W.
KELLOGG |
|
|
|
2 |
R |
|
1977 |
M.W.
KELLOGG |
|
|
|
2 |
R |
|
1977 |
M.W.
KELLOGG |
|
|
|
8 |
R |
|
1977 |
NBEPC |
|
|
NB |
4 |
M |
2
SETS OF 2 IN SERIES |
1977 |
NORSK
HYDRO |
NORSK
HYDRO |
|
|
3 |
R |
|
1977 |
PACE |
|
|
|
1 |
RJ |
|
1977 |
PACIFIC
P & L |
PACIFIC
POWER & LIGHT |
DAVE
JOHNSTON |
|
1 |
R |
REPLACE
COMPETITOR'S PUMP |
1977 |
|
|
CLAY
BOSWELL |
|
22 |
R |
(10)
Abs Rec. 16,700usgpm + (12) Vent Scr. 13,360 usgpm |
1977 |
PSI |
NORTHERN
STATES POWER |
HIGHBRIDGE |
|
2 |
MJ |
|
1977 |
PSI |
NORTHERN
STATES POWER |
|
|
1 |
M |
|
1977 |
PSI |
BASIN
ELECTRIC POWER CO |
LELAND
OLDS |
|
1 |
R |
|
1977 |
RESEARCH
COTTRELL |
|
|
RUSK
Co,TX |
5 |
R |
|
1977 |
RESEARCH
COTTRELL |
|
|
RUSK
Co,TX |
4 |
R |
|
1977 |
UNITED
CONVEYOR |
CAJUN
ELECTRIC CO-OP |
BIG
CAJUN 2 |
NEW
|
2 |
MJ |
|
1977 |
UNITED
CONVEYOR |
CAJUN
ELECTRIC CO-OP |
BIG
CAJUN 2 |
NEW
ROADS,LA |
2 |
M |
|
1978 |
|
|
SUNDANCE |
|
2 |
MJ |
|
1978 |
DELMARVA
P & L |
DELMARVA
POWER & LIGHT |
INDIAN
RIVER-4 |
DAGSBORO,DL |
2 |
M |
|
1978 |
GPM |
|
CLAY
BOSWELL |
|
2 |
R |
|
1978 |
GPM |
|
CLAY
BOSWELL |
|
18 |
M,FRBH |
|
1978 |
|
|
CLAY
BOSWELL |
|
6 |
R |
|
1978 |
MLS |
PACIFIC
POWER & LIGHT |
|
|
1 |
M |
|
1978 |
NBEPC |
|
|
|
1 |
M |
|
1978 |
|
|
CLAY
BOSWELL |
|
2 |
R |
|
1978 |
STEARNS
ROGER |
PUBLIC
SERVICE OF |
PAWNEE |
BRUSH,CO |
9 |
M |
HIGH
HEAD M'S |
1978 |
STEARNS
ROGER |
|
EMERY |
|
2 |
R |
|
1978 |
STEINMULLER |
STEAG |
|
BERGKAMEN,GERM'Y |
2 |
R |
PILOT
PLANT |
1978 |
TVA |
|
|
|
2 |
R |
|
1978 |
Wx
BATIGNOLLES |
NAT.
ELECT. De |
|
|
1 |
R |
|
1979 |
AEP |
|
MUSKINGUM-5 |
|
2 |
R |
|
1979 |
AEP |
CARDINAL |
CARDINAL |
BRILLIANT,OH |
2 |
M |
|
1979 |
CENTRAL
R & S |
|
|
|
1 |
R |
|
1979 |
CHASE
TECH |
SASKATCHEWAN
POWER CORP |
BOUNDARY
DAM |
|
4 |
MJ |
|
1979 |
COMBUSTION
ENG |
|
MILL
CREEK 1&2 |
|
4 |
R |
20,679usgpm
Absorber Recircs. |
1979 |
COMBUSTION
ENG |
|
MILL
CREEK 1&2 |
|
4 |
R |
|
1979 |
MLS |
PACIFIC
POWER & LIGHT |
|
|
1 |
M |
|
1979 |
NORSK
HYDRO |
NORSK
HYDRO |
|
|
4 |
R |
|
1979 |
PSI |
NORTHERN
STATES POWER |
SHERBURNE |
|
1 |
R |
|
1979 |
PSI |
MINNKOTA
POWER CO-OP |
|
|
1 |
R |
|
1979 |
TUSI |
|
|
RUSK
Co,TX |
4 |
RJ |
|
1980 |
BABCOCK
& WILCOX |
|
|
|
3 |
R |
|
1980 |
CHEMICO |
|
|
|
4 |
R |
|
1980 |
CHEMICO |
|
TWIN
OAKS |
|
4 |
R |
|
1980 |
CHEMICO |
ALLEGHANY
POWER |
MITCHELL |
|
2 |
R |
|
1980 |
|
|
CINCI
G&E |
|
7 |
M |
BOTTOM
ASH |
1980 |
FLECK |
WEST
COAST TRANSMISSION |
|
|
1 |
R |
|
1980 |
FLECK |
WEST
COAST TRANSMISSION |
|
|
1 |
R |
|
1980 |
FLECK |
WEST
COAST TRANSMISSION |
|
|
1 |
R |
|
1980 |
|
FLORIDA
POWER CORP |
|
RED
LEVEL,FL |
2 |
MJ |
|
1980 |
GPM |
|
CLAY
BOSWELL |
|
1 |
R |
|
1980 |
GPM |
|
CLAY
BOSWELL |
|
1 |
R |
|
1980 |
IPECO |
ASSOCIATED
ELECTRIC CO-OP |
|
NEW
|
2 |
M |
|
1980 |
PSI |
NORTHERN
STATES POWER |
SHERBURNE |
|
1 |
M |
|
1980 |
SANSOM |
|
|
|
1 |
M |
|
1980 |
SANSOM |
|
|
|
1 |
M |
|
1980 |
SERVICE
ENGINEERING |
CAJUN
ELECTRIC CO-OP |
BIG
CAJUN 2 |
NEW
ROADS,LA |
1 |
M |
|
1980 |
UHDE |
|
|
|
1 |
R |
DEMONSTRATION
UNIT |
1981 |
BABCOCK
& WILCOX |
NOVA
|
LINGAN
4 |
LINGAN,NS |
2 |
R |
|
1981 |
RESEARCH
COTTRELL |
|
|
RUSK
Co,TX |
1 |
R |
|
1982 |
BABCOCK
& WILCOX |
NOVA
|
LINGAN
4 |
LINGAN,NS |
2 |
R |
|
1982 |
CONTRACTORS
SUPPLY |
|
NEAL
SOUTH |
SERGEANT
BLUFF,IO |
1 |
M |
|
1982 |
GEESI |
|
LIMESTONE |
|
3 |
R |
|
1982 |
GPM |
MINNKOTA
POWER |
|
|
1 |
M |
|
1982 |
G/C |
|
|
|
2 |
R |
|
1982 |
|
BIG
RIVERS ELECTRIC CO |
ROBT.
GREEN |
|
2 |
R |
|
1982 |
RESEARCH
COTTRELL |
|
|
RUSK
Co,TX |
2 |
R |
|
1982 |
RESOURCES
CONSERV. |
PUBLIC
SERVICE OF |
|
|
8 |
R |
|
1984 |
ACE |
MAEMOH
POWER |
|
|
2 |
R |
|
1984 |
BABCOCK
& WILCOX |
|
LITCHFIELD |
|
2 |
R |
|
1984 |
FMC |
|
ROLLIN
SHAHFER |
WHEATFIELD,IN |
16 |
FRBH |
|
1984 |
JOY/WEST.
PRECIP. |
NORTHERN
STATES POWER |
SHERBURNE
3 |
|
21 |
R |
|
1984 |
OTP |
|
KILLEN
GS |
|
1 |
R |
|
1984 |
SANSOM |
NEW
BRUNSWICK ELECTRIC |
DALHOUSIE |
DALHOUSIE,NB |
4 |
R |
|
1984 |
UNITED
ILLUM. |
UNITED
ILLUMINATING |
|
|
4 |
FRBH |
|
1986 |
ARGO |
TEXAS
UTILITIES SERVICES |
|
|
1 |
R |
|
1987 |
SRP |
SALT
RIVER PROJECT |
|
|
26 |
R |
POWER
STATION CANCELLED |
1988 |
ACE |
MAEMOH
POWER |
|
|
1 |
R |
|
1988 |
TK&L |
MAEMOH
POWER |
|
THAILAND |
1 |
R |
|
1989 |
OTP |
|
KILLEN
GS |
|
1 |
R |
|
1990 |
AIR
POL |
ELI
LILLY |
|
SHADELAND,IN |
4 |
R |
INDUSTRIAL
SCRUBBER |
1990 |
AIR
POL |
ELI
LILLY |
|
SHADELAND,IN |
4 |
R |
INDUSTRIAL
SCRUBBER |
1990 |
COMBUSTION
ENG |
|
COYOTE |
BEULAH,ND |
4 |
D |
|
1990 |
COMBUSTION
ENG |
CITY
PUB SVC SAN ANTONIO |
CALAVEROS
5 |
SAN
ANTONIO,TX |
4 |
FRBH |
J.K.
SPRUCE No. 1 |
1991 |
COMBUSTION
ENG |
CITY
PUB SVC SAN ANTONIO |
CALAVEROS
5 |
SAN
ANTONIO,TX |
1 |
FRBH |
J.K.
SPRUCE No. 1 |
1991 |
VON
ROLL |
WASTE
TECHNOLOGIES |
|
LIVERPOOL,OH |
11 |
R,D |
HAZARDOUS
WASTE INCINERATOR |
1992 |
CIFA/ENEL/TECNIMONT |
SULCIS |
|
SULCIS,ITALY |
72 |
R |
VARIOUS |
1991 |
JOY-MK |
|
LAMBTON
|
LAMBTON,ONT. |
3 |
FRBH |
ABSORBER
DRAIN |
1992 |
JOY-MK |
ONTARIO
HYDRO |
LAMBTON
|
LAMBTON,ONT. |
2 |
MONOFLO |
SLUDGE
RECYCLE |
1992 |
JOY-MK |
|
LAMBTON
|
LAMBTON,ONT. |
25 |
D1011 |
PROCESS |
1992 |
JOY-MK |
ONTARIO
HYDRO |
LAMBTON
|
LAMBTON,ONT. |
2 |
D1011 |
PROCESS |
1992 |
JOY-MK |
|
LAMBTON
|
LAMBTON,ONT. |
8 |
FRBHJ |
ABSORBER
DRAIN |
1992 |
JOY-MK |
ONTARIO
HYDRO |
LAMBTON
|
LAMBTON,ONT. |
2 |
D1200 |
SELF
PRIMER |
1992 |
CIFA/ENEL/TECNIMONT |
|
|
|
48 |
R |
VARIOUS |
1992 |
GPM |
NORTHERN
STATES POWER |
|
|
8 |
FRBH |
PROCESS |
1993 |
ABB
COMBUSTION |
MAEMOH
POWER |
|
THAILAND |
6 |
MJ |
WASTE
ASH |
1993 |
RESOURCES
CONSERV. |
AUBURN
POWER STATION |
|
SEATTLE,
WA, USA |
3 |
FRBH |
BC
RECIRCULATION |
1995 |
LENTJES-BISCHOFF |
ENDESA |
|
|
3 |
MNR |
ABSORBER
RECICULATION |
1996 |
LENTJES-BISCHOFF |
ENDESA |
|
|
8 |
FRBH |
VARIOUS |
1996 |
PROCESS
PLANTS CONS. |
DRAVO
LIME |
|
MONACA,
PA, USA |
14 |
R |
OXIDIZER
FEED AND REGENERATION |
1996 |
BLACK
& VEITCH |
ZHEIJANG
ELECTRIC |
|
|
39 |
M |
ASH
HANDLING |
1996 |
LENTJES-BISCHOFF |
TEAS |
|
CAYRIHAN,
TURKEY |
8 |
MND |
ABSORBER
RECICULATION |
1997 |
LENTJES-BISCHOFF |
TEAS |
|
|
22 |
FRBH |
VARIOUS |
1997 |
BLACK
& VEATCH |
HUANENG
POWER |
|
NANTONG,
CHINA |
8 |
M |
ASH
HANDLING |
1998 |
DRAVO
|
PENN
POWER / OHIO EDISON |
|
OH,
USA |
27 |
R |
FORCED
OXIDATION GYPSUM |
1998 |
CLEAN
GAS SYSTEMS |
|
|
|
8 |
R |
|
1999 |
DRAVO
|
Monongahela
Power Company |
|
|
2 |
R |
|
1999 |
BELCO
TECHNOLOGIES |
IRVING
OIL |
|
NEW
BRUNSWICK |
3 |
M |
ABSORBER
RECIRCULATION |
1999 |
BELCO
TECHNOLOGIES |
|
|
|
2 |
FRBH |
FM
ANGLO TOWER RECIRC |
1999 |
BELCO
TECHNOLOGIES |
IRVING
OIL |
|
NEW
BRUNSWICK |
1 |
ANSI |
DEMISTER |
1999 |
BELCO
TECHNOLOGIES |
MARATHON
ASHLAND PETROLEUM |
|
ROBINSON,
ILL |
5 |
M |
ABSORBER
RECIRCULATION |
1999 |
IHI |
|
|
|
18 |
R |
AUXILLARY
PUMPS |
1999 |
IHI |
TAIWAN
POWER |
|
HSINTA,
TAIWAN |
12 |
M |
AUXILLARY
PUMPS |
2000 |
FIRST
ENERGY |
FIRST
ENERGY |
|
OHIO,
USA |
1 |
R |
FORCED
OXIDATION GYPSUM |
2000 |
FIRST
ENERGY |
FIRST
ENERGY |
|
|
1 |
R |
FORCED
OXIDATION GYPSUM |
2000 |
FIRST
ENERGY |
FIRST
ENERGY |
|
|
1 |
R |
FORCED
OXIDATION GYPSUM |
2000 |
FIRST
ENERGY |
FIRST
ENERGY |
|
|
1 |
R |
FORCED
OXIDATION GYPSUM |
2000 |
|
|
|
|
3 |
R |
ABSORBER
RECIRCULATION |
2000 |
Belco
Technologies Corp. |
MARATHON
ASHLAND PETROLEUM |
|
TEXAS
CITY |
3 |
M |
ABSORBER
RECIRCULATION |
2000 |
Belco
Technologies Corp. |
MARATHON
ASHLAND PETROLEUM |
|
TEXAS
CITY |
2 |
FRBH |
FM
ANGLO TOWER RECIRC |
2000 |
Belco
Technologies Corp. |
VALERO
REFINING |
|
TEXAS
CITY |
2 |
M |
ABSORBER
RECIRCULATION |
2001 |
Belco
Technologies Corp. |
VALERO
REFINING |
|
TEXAS
CITY |
1 |
FRBH |
FM
ANGLO TOWER RECIRC |
2001 |
DRAVO
|
PENN
POWER |
|
|
1 |
R |
FORCED
OXIDATION GYPSUM |
2001 |
MONSANTO |
KERR
McGEE CHEMICAL |
|
SAVANNAH,
GA |
1 |
R |
ABSORBER
RECIRCULATION |
2001 |
IHI |
|
|
|
14 |
M |
AUXILLARY
PUMPS |
2002 |
MONSANTO |
|
|
|
2 |
R |
|
2002 |
VONROL |
ELI
LILLY |
|
INDIANAPOLIS,IN |
2 |
R |
|
2002 |
CARDINAL
OPERATING |
AMERICAN
ELECTRIC POWER |
|
BRILLIANT,
OH |
1 |
M |
DUPLICATE
TO 0933132-1 |
2002 |
ENEL |
|
|
SULCIS,
ITALY |
4 |
M |
HASTELLOY
C |
2002 |
BELCO
TECHNOLOGIES |
VALERO
REFINING |
|
PAULSBORO,
NJ |
3 |
R |
PRESCRUBBER |
2002 |
BELCO
TECHNOLOGIES |
VALERO
REFINING |
|
PAULSBORO,
NJ |
8 |
FRBH |
1ST,
2ND 3RD STG SCRUBBER |
2002 |
BELCO
TECHNOLOGIES |
VALERO
REFINING |
|
PAULSBORO,
NJ |
2 |
M |
GYPSUM
HANDLING |
2002 |
|
|
|
|
3 |
R |
ABSORBER
RECIRCULATION |
2002 |
|
|
|
NING
|
3 |
R |
ABSORBER
RECIRCULATION |
2003 |
BELCO
TECHNOLOGIES |
LION
OIL |
|
|
3 |
M |
ABSORBER
RECIRCULATION |
2003 |
BELCO
TECHNOLOGIES |
LION
OIL |
|
|
2 |
FRBH |
FM
ANGLO TOWER RECIRC |
2003 |
|
FIRST
ENERGY |
|
SHIPPINGPORT,
PA |
1 |
R |
DUPLICATE
B0773052 |
2003 |
HANKIN
ENVIRONMENTAL |
ELI
LILLY |
|
|
8 |
R |
|
2003 |
BABCOCK
& WILCOX |
HUANENG
POWER |
|
NANTONG,
CHINA |
1 |
M |
ASH
HANDLING (DUPLICATE to 0974011) |
2003 |
VONROLL |
|
|
|
4 |
R |
QUENCH
WATER RECIRCULATION |
2003 |
|
|
|
NING
|
3 |
R |
ABSORBER
RECIRCULATION |
2003 |
BELCO
TECHNOLOGIES |
VALERO
REFINING |
|
THREE
RIVERS |
3 |
M |
ABSORBER
RECIRCULATION |
2003 |
BELCO
TECHNOLOGIES |
VALERO
REFINING |
|
THREE
RIVERS |
2 |
FRBH |
FM
ANGLO TOWER RECIRC |
2004 |
BELCO
TECHNOLOGIES |
VALERO
REFINING |
|
ARDMORE |
3 |
M |
ABSORBER
RECIRCULATION |
2004 |
BELCO
TECHNOLOGIES |
PREMCOR
REFINING |
|
PORT
ARTHUR |
3 |
M |
ABSORBER
RECIRCULATION |
2004 |
BELCO
TECHNOLOGIES |
VALERO
REFINING |
|
ARDMORE |
2 |
FRBH |
FM
ANGLO TOWER RECIRC |
2004 |
BELCO
TECHNOLOGIES |
PREMCOR
REFINING |
|
PORT
ARTHUR |
2 |
FRBH |
FM
ANGLO TOWER RECIRC |
2004 |
FORMOSA
POWER |
|
|
TAIWAN |
3 |
R |
ABSORBER
RECIRCULATION |
2004 |
FORMOSA
POWER |
|
|
TAIWAN |
3 |
R |
ABSORBER
RECIRCULATION |
2004 |
FORMOSA
POWER |
|
|
NING
BO, CHINA |
3 |
R |
ABSORBER
RECIRCULATION |
2004 |
MUSTANG
ENGINEERING |
CITGO
REFINING |
|
LAKE
CHARLES |
2 |
M |
PURGE
WATER BOOSTER |
2004 |
MUSTANG
ENGINEERING |
CITGO
REFINING |
|
LAKE
CHARLES |
2 |
M |
|
2004 |
MUSTANG
ENGINEERING |
CITGO
REFINING |
|
LAKE
CHARLES |
3 |
M |
ABSORBER
RECIRCULATION |
2004 |
MUSTANG
ENGINEERING |
CITGO
REFINING |
|
LAKE
CHARLES |
2 |
FRBH |
FM
ANGLO TOWER RECIRC |
2004 |
BELCO
TECHNOLOGIES |
MARATHON
ASHLAND |
|
TEXAS
CITY |
2 |
M |
SCRUBBER
RECIRCULATION |
Forney Corporation - Booth #2242
Forney Corporation manufactures front-end combustion components serving the electric utilities, chemical processing, pulp/paper and cement industries. Since its inception in 1927, Forney has expanded its product line to include igniters, burners, burner management systems, flame detectors, duct burners and CEMS. Forney has over 550 installed CEMs systems worldwide in a variety of applications. Forney Corporation supplies its Vigilant Dilution Extraction System for coal-fired boiler applications.
Foster Wheeler North America Corp. – Booth #3608
Foster Wheeler will supply the boiler island for the 30 MW Wilton 10 biomass plant in the UK. SembCorp is building the $114 million plant on Teesside, northeast UK. The plant will burn around 300,000 tonnes of green and recycled wood per year. Fuel will come from a variety of sources, including specially grown energy crops, forestry logs, sawmill chips and recycled timber.
Foster Wheeler has been selected to supply a pulverized coal-fired boiler to Bechtel Power Corporation for the 274 MW Two Elk Generating facility in Wyoming. Work on the project will start immediately and the plant is scheduled for completion in 2008. "Our relationship with Bechtel Power goes back many years with a long history of successfully completed projects. Foster Wheeler is currently supplying a 400 MWe PC boiler to Bechtel Power for a similar project in the United States, and we are delighted with this recent award," said Bernard H. Cherry, president and chief executive officer, Foster Wheeler Global Power Group.
Fru-Con – Booth #1445
Fru-Con is one of the largest construction and engineering firms in the U.S. It delivers the complete project solution, from design, through procurement, construction, start-up and even maintenance. Fru-Con has recently been involved in a number of combined cycle plants and for the precipitator contract on an oil- fired boiler in Florida.
GE Energy – Booth #3911
GE is involved with many products and services in many of the branches of the FGD Decision Tree. The “Layered Combustion” paper given at Power-Gen Europe is the result of the work of the group which was formerly EER in Irvine, California. They have one of the largest pilot furnace facilities in North America. This capability provides resources to develop optimization systems. These result in increased efficiency and therefore less SO2 per kWh.
The former KVB Enertec group supplies the continuous emission monitors which measure and report the SO2 emissions and are used to maximize reagent utilization.
The former BHA group furnishes bags for dry FGD with a number of options from the fiber to the bag type and even the coatings or laminates. Since FGD systems remove some particulate but are limited by the potential gypsum contamination, it is important to coordinate precipitator upgrades with FGD construction. This group of GE is a leader in precipitator upgrades.
GE Water is now part of GE Infrastructure. In fact GE announced that there are now six major businesses. Dave Calhoun is Vice Chairman of Infrastructure. George Oliver is responsible for GE Water and John Krenicki is responsible for GE Energy. John Rice is now Vice Chairman of Industrial. This includes Fanuc, equipment services and many other groups.
GE water is involved in a number of branches of FGD Decisions. The chemicals needed for separation of the metals from the wastewater along with anti-scalants, defoamers, polymers, etc. are supplied for this application. The equipment group supplies the membrane systems which can be used for selenium removal and other wastewater purification needs.
GE Water & Process Technologies - Booth #2669
GIW - Booth #4924
Haldor Topsoe, Inc. – Booth #5430
The company is a major supplier of catalysts for SCR and has a low conversion SO2/SO3 catalyst. At the Niles plant Haldor Topsoe supplied a catalytic SO2 system. The end product is sulfuric acid. One drawback has been that HCl is not captured. However, with a chloride pre-scrubber mercury and HCl would be captured. In light of the escalating prices of limestone this system should not be overlooked.
Hitachi America Ltd. – Booth #3613
Hitachi was awarded the contracts for FGD at six coal-fired thermal power plants, two in Spain and four in Portugal, totaling 2,162 MW in generating capacity. This order followed the previous contract for FGD at a thermal power station in Poland (equivalent to 800 MW) last year. Power plants where FGD will be retrofitted are as follows: Spain - Hidroelectrica del Cantabrico: Abono Thermal Power Plant, Unit No.2 (556 MW), Soto Thermal Power Plant, Unit No.3 (350 MW). Portuguese Republic - Companhia Portuguese de Producao de Electricidade,S.A.: Sines Thermal Power Plant, Unit No.1-4 (314 MW × 4).
Horiba Instruments, Inc. – Booth #5524
Horiba Instruments, Inc. is a leading supplier of
continuous emissions monitoring systems (CEMS), Process and Ambient gas analyzers. With over fifty years of experience, the company has installed over 10,000 systems worldwide.
Horiba's ENDA-4000 Series Continuous Emissions Monitoring (CEM) Systems have been specifically designed to continuously measure the concentrations of NOx, SO2, CO, CO2 and O2 in the stack gas from stationary sources at a low installed cost and reliably with minimum maintenance. This latest series in Horiba’s long line of ENDA type CEMS (over 10,000 installed worldwide) uses Horiba technology for gas measurement with fully-extractive sampling. The ENDA-4000 Series CEMS is a
standardized analysis system that can be housed in a single-bay NEMA-4, 4X or 12 enclosure, an open rack, an environmentally-controlled shelter, or transportable case. When combined with Horiba standard sample conditioning options, this system is a cost-effective solution for compliance monitoring offering the flexibility required for most applications. The
standard ENDA-4000 Series system can be combined with a variety of sample probes and filter assemblies, a stack gas opacity monitor, stack gas flow monitor, THC, NH3, HCl and other gas analyzers and a Data Acquisition and Reporting System (DARS) to completely fulfill any continuous monitoring requirements under 40 CFR Part 75 or Part 60.
The ENDA-4000 Series CEMS utilize either the advanced XS or XE instrument to measure up to five gases and to control system functions and operation. (If an XE instrument is included in the CEMS an “E” is included in the model designation, i.e. ENDA-E4000.) The XS or XE instruments utilize Horiba’s patented cross flow modulated non-dispersive infrared
(NDIR) technology for measurement of NO, SO2, CO and CO2.
The analyzers for NO, SO2 and CO are designed to automatically compensate for the interference of CO2 and H2O in the sample gas by electronically subtracting their effect from the measured concentration. Horiba’s patented magnetopneumatic technology is utilized for measurement of O2.
FGD Personnel
Name |
Title |
|
Phone |
Fax |
Bernadette Shahin |
Western Regional Sales Mgr. |
Bernadette.Shahin@horiba.com
|
949-250-4811, Ext. 184 mobile: 949-466-2968 |
949-476-1293 |
J. David Vojtko |
National Sales Mgr. |
dave.vojtko@horiba.com |
724-457-2424 mobile: 949-466-9878
|
724-457-2344 |
James Downey | VP Process & Enviro. Engr. | jim.downey@horiba.com |
949-250-4811 ext.124 mobile: 949-466-6505
|
949-476-1293 |
IHI (Ishikawajimi-Harima Heavy Industries Co.)- Booth #845
Start |
► |
Scrub |
► |
Physical |
► |
Design of Equipment |
► |
Calcium |
► |
Wet Calcium |
► |
Spray Tower |
► |
Sources |
► |
IHI |
► |
Products |
IHI is a supplier of limestone FGD systems with installations in Japan and
China.
Ingersoll-Rand - Booth #2218
Start |
► |
Scrub |
► |
Physical |
► |
Component Specification |
► |
Compressors, Air |
► |
Sources |
► |
Ingersoll-Rand |
► |
Products |
Ingersoll Rand is a large manufacturer of air compressors. Their compressors
were used in many of the early FGD systems to provide the oxidation air. In
recent years their market share has been marginal but a new product design may
be the basis for greater penetration.
International Chimney - Booth #6047
Start |
► |
Scrub |
► |
Physical |
► |
Component Specification |
► |
Stacks |
► |
Sources |
► |
International Chimney |
► |
Products |
International Chimney Corporation has specialized in industrial and
institutional chimneys since 1927. The in-house engineering department can
design a chimney for particular requirements. Construction is done by
International experienced field crews across the nation without subcontracting.
ICC experience in the design and construction of: (1) steel stacks - unlined,
guyed, and self supporting, (2) steel stacks - lined with technical gunite,
brick, and pre-cast refractory, (3) steel stacks - with dual-wall Insulair™
insulated steel interior lining, (4) reinforced concrete chimneys - various
linings and design and (5) FRP stacks - guyed and self-supporting.
Invensys - Booth #3073
Typically, pH sensors are installed in line either directly on a circulation line or a slip-stream from the process. Process Fluid temperatures are generally around 120° at approximately 20 to 50 psig. Flow rates are usually very high, often in excess of 100 gpm. Additionally, the process fluid is saturated with lime, fly ash, and entrained solids. Though the control point is normally 5-7 pH, depending on the reagent, it is not uncommon to see pH values as low as 2 during startup and process upsets.
The greatest challenge of this measurement is the severity of the installation environment. Abrasion and fouling necessitate frequent cleaning and recalibration. Sensor life is often very short. Replacement of the sensor in just a few months is not uncommon. Because of the perceived unreliability, multiple sensors are often installed at the same location , increasing the installed capital cost.
Foxboro says its 87IA sensor has successfully demonstrated superior performance in this application.
One way that reduced maintenance is accomplished is through the use of diagnostic capabilities of the 8701TPH Intelligent Transmitter. When interfaced with a Foxboro intelligent pH sensor, multiple diagnostic tools can be employed to help determine when maintenance is required, as well as the overall health of the sensor.
Invista S.a.r.l. - Booth #5937
1.
Scrub -> Physical -> Consumables ->Gas Phase Chemicals ->
DBA
2.
. Scrub -> Physical -> Consumables -> Gas Phase Chemicals ->
DBA -> Sources -> INVISTA
3.
Scrub -> Physical -> Consumables -> Gas Phase Chemicals -> DBA ->
Sources ->INVISTA
INVISTA’s organic diacids, both Adi-pure® adipic acid and Dibasic Acid (DBA) are available to enhance FGD operation. Organic diacids improve scrubbing efficiency by improving the dissolution rate of limestone into the liquid slurry, buffering the slurry, promoting the formation of the sulfite ion and driving more SO2 into the liquid phase. Organic additives allow scrubber downsizing; reduced L/G ratio in wet scrubbers; less maintenance through reduced scaling, plugging and exit gas corrosion; less power consumption by slurry pumps; improved ability to handle swings in inlet SO2; ability to over-scrub and reduced limestone consumption.
Adi-pure® is a dry flowable solid of high, consistent purity and is manufactured in plants in the United States, Canada, the U.K. and Singapore. DBA is available in bulk aqueous solution of concentrations of 20-80 percent. It generally is less expensive and dissolves faster than adipic acid. Contracts can be negotiated to ensure reliability of supply.
4. Scrub -> Physical -> Consumables -> Gas Phase Chemicals -> DBA -> Sources -> INVISTA -> Contacts
Name | Title | Phone | |
Mark Myers | Sales | 302-737-5134 | mark-c12.myers@invista.com |
Melinda Burn | Product Manager | 302-683-3078 | melinda.j.burn@invista.com |
Rick Beatty | Technical | 302-695-8262 | richard.p.beatty@invista.com |
ITT - Booth #5439
Start |
► |
Scrub |
► |
Physical |
► |
Component Specification |
► |
Valves |
► |
Sources |
► |
ITT |
► |
Products |
For FGD slurry applications, the Fabri-Valve XS150-ULV urethane lined
valve provides an economical solution without discharging media to the
environment. The valve contains a robust perimeter seal together with two
replaceable urethane liners. A triple scraper design is incorporated into the
liners, which cleans the gate during operation and prevents media build up in
the chest area. The XS150-ULV can be equipped with pneumatic, electric, or
hydraulic actuators.
Electric and pneumatic actuation packages are available.
In addition, the Dia-Flo diaphragm valve has been utilized successfully
in slurry throttling applications. The unique weir and straight-through design
valve bodies coupled with thick rubber liners provide excellent life in these
difficult applications. The weir style valve is available with the patented
Dual-Range bonnet, which provides excellent throttling characteristics from 0%
to 80% full stroke.
ITT Goulds supplies a full line of centrifugal pumps to
cover most applications within the FGD process including the Models 5500 Heavy
Duty Hard Metal pump, JC Medium Duty Hard Metal pump, SRL Rubber Lined Slurry
Pump, VJC Vertical Cantilever pump, JCU Submersible pump. ITT Goulds also
supplies a full range of process and water pumps including the models 3196 ANSI
Process pump, 3180 Large end suction Process pump, 3400 Series horizontally
split double suction pumps, and many more. For additional information visit our
web site at www.gouldspumps.com
KNIFE GATE VALVES |
DIAPHRAGM VALVES |
CENTRIFUGAL PUMPS |
Texas Genco | Santee Cooper Cross Station | Arizona Public Service |
Cinergy Zimmer | AEP Mitchell | Dayton Power & Light |
AEP Mitchell | Progress Energy Ashville | Hoosier Energy |
AEP Perkey | WE Energy Pleasant Prairie | Hydrpower |
Dayton Power & Light - Killen | Progress Energy Roxboro | Pacific Corp |
Dayton Power & Light - Stuart | City of Niles | Allegheny Power |
Tampa Electric - Big Bend | ||
TVA - Widows Creek | ||
TVA - Cumberland City |
FGD Experts, specialists or senior executive personnel who will be ready to network:
Name |
Title |
|
Phone |
|
Segment Manager – Power & Pollution Control |
|
|
|
Marketing Manager |
570-875-6170 |
|
|
Product Manager Ashland Operations |
570-875-6124 |
|
Haminder
Ahluwalia |
Product Manager |
570-875-6113 |
|
Dave
Flinton |
Mgr Product Management |
315-568-4076 |
FGD Sales Personnel:
Name |
Title |
Sales Region |
|
Phone |
Jerry King |
Director Sales and Marketing |
|
|
|
Dale Selan |
Account /Manager |
|
|
|
Dick McAdam |
VP Sales |
|
281-504-6355 |
|
Julio Ferreira |
Director Sales |
|
315-568-7322 |
|
Carter Chan |
General Manager |
|
86-21-63894972 |
John Crane - Booth #5445
Start |
► |
Scrub |
► |
Physical |
► |
Component Specification |
► |
Seals |
► |
Sources |
► |
John Crane Co. |
► |
Products |
John Crane is a leading supplier of mechanical seals for the large FGD slurry
recycle pumps where it is critical to minimize both maintenance and water
consumption.
Karrena International - Booth #6048
FGD Sales Personnel
Name | Title | Mobile | |
Gui Awarez | President | ga@karrenaintl.com | 716-866-0653 |
Jose Del Solar | VP Chimneys | jds@karrenaintl.com | 716-587-2944 |
Deo Del Pozo | VP Refractery | 815-716-6936 |
Kiewit Industrial Company– Booth #1430
TIC – The Industrial Company, Bibb and Associates, Inc. and T.E. Ibberson Company have formed CAIRtech, a joint venture organization for designing and building wet FGD installations on a full-scope, EPC basis with a new twist. Instead of arranging the FGD process equipment horizontally, the CAIRtech solution arranges the equipment vertically within a concrete cylinder. Their cost-saving arrangement houses a spray tower absorber and associated process equipment in a slip-formed concrete structure that also serves as the support structure for the flue gas exhaust stack. The benefits of this arrangement include:
· Smaller footprint for space-constrained retrofit sites
· Approximately 40 to 70 percent less space
· Lower total installed cost
· Ease of construction
· Significant reductions in lay-down space requirements during construction
· Reduced interference with existing plant operations
· Fewer modifications to existing facilities (above/below ground)
· Reduced reliance on existing structures within the plant simplifies design issues
· Shorter schedule
· Fewer ancillary structures
· Improved access and maintainability
· Fewer interconnecting process lines and utilities
· Shorter runs of large ductwork
· Ability to standardize FGD process layout from project to project.
This concept provides tangible cost, schedule and quality benefits for both retrofit projects and new plant designs. While currently designed to address only desulfurization, the CAIRtech team is also exploring an enhancement to their arrangement that would allow for the incorporation of a wet ESP.
Name |
Title |
Booth Schedule |
|
Phone |
Bob Adler |
VP Engineering Services |
|
rcadler@bibb.com |
913-928-7003 mobile 913-205-5019 |
Mike Gregory |
|
|
|
|
Dave Johnson |
|
|
|
|
KSB – Booth #4924
KSB is the second leading supplier of FGD pumps to the U.S. market. However, their share is far lower than Warman's. In the last year they have furnished 30 FGD pumps and 20 oil sand and 20 dredging pumps for a total of 60 to 70 large pumps in the size and configuration needed for FGD. Clients include B&W for the Progress Energy pumps, Suncor and Syncrude for oil sands. They are also furnishing pumps to Asia and have supplied FGD pumps to Kepco in Korea.
Lakos Separators and Filtration Systems - Booth #7116
Lakos Separators effectively remove solids from liquids using centrifugal action by way of a very unique separator design. There are no moving parts, which means nothing to replace or maintain on a regular basis. Because no disposable filters are involved, liquid loss is minimal and no cleaning or replacement time is needed. www.LAKOS.com
Name | Title | Fax | |
Randy Delenikos | Sales Manager | randy@lakos.com | 559-255-8093 |
Mitsubishi
Power Systems, Inc. – Booth #1622
Mitsubishi Heavy Industries, Ltd is a global leader in the development and manufacture of emission control equipment for the power industry. Supported by a strong R&D programs, advanced manufacturing techniques and know-how, MHI provides our power clients with a total solutions approach to their emission control requirements.
As a world pioneer in the development of SCR and FGD
equipment and systems, MHI has established a local presence in the
Experienced engineers from MHI are resident in both
companies and serve as the technology bridge for the domestic
The Advatech FGD and Mitsubishi SCR teams have established
themselves in the
Recently, Advatech received the order for Alabama Power’s Gorgas Plant. When completed the plant will be a 1,150 MW unit treating flue gas from units 8~10. This will be one of the largest single modules in the world.
US FGD Installations
Process |
Supplier |
Utility
Name |
Plant
Name |
Unit
ID |
State |
Reagent |
Size
(MW) |
In-service
Date |
Wet |
Advatech |
|
|
1 |
TN |
limestone |
950 |
2009 |
Wet |
Advatech |
|
Colbert |
5 |
|
limestone |
550 |
2007 |
Wet |
Advatech |
|
|
9 |
TN |
limestone |
200 |
2008 |
Wet |
Advatech |
|
|
7 |
TN |
limestone |
200 |
2008 |
Wet |
Advatech |
|
|
6 |
TN |
limestone |
200 |
2008 |
Wet |
Advatech |
|
|
3 |
KY |
limestone |
1150 |
2005 |
Wet |
Mitsubishi |
Hoosier
Energy Rural Electric Cooperative |
Merom |
2 |
IN |
limestone |
490 |
1983 |
Wet |
Mitsubishi |
Hoosier
Energy Rural Electric Cooperative |
Merom |
1 |
IN |
limestone |
490 |
1983 |
Wet |
Pure
Air |
Northern
Indiana Public Service Co. |
Bailly |
8 |
IN |
limestone |
421 |
1992 |
Wet |
Pure
Air |
Northern
Indiana Public Service Co. |
Bailly |
7 |
IN |
limestone |
194 |
1992 |
Wet |
Advatech |
Southern
Company / |
Gorgas |
8~10 |
|
|
1150 |
|
|
|
|
|
|
|
|
|
|
US Coal SCR Installations
Process |
Supplier |
Utility
Name |
Plant
Name |
Unit
ID |
State |
Catalyst |
Size
(MW) |
In-service
Date |
SCR |
Mitsubishi |
Southern
Company / Georgia Power |
Plant
|
4 |
GA |
Cormetech |
525 |
2003 |
SCR |
Mitsubishi |
Xcel
Energy |
King
Plant |
1 |
MN |
Cormetech |
550 |
2007 |
|
|
|
|
|
|
|
|
|
In addition to the above units, Mitsubishi has 39
additional coal fired units in
Experts, specialists, sales and executive personnel will be at the booth and ready to network as follows:
FGD Systems
Name |
Title |
E-mail |
Phone |
Takeo Shinoda |
Manager, FGD Systems |
Takeo_shinoda@mhiahq.com |
504-400-1131 |
Kitoshi Okazoe |
Vice President |
Kiyoshi_okazoe@mhihq.com |
505-415-6721 |
|
|
|
|
|
|
|
|
SCR Systems
Name |
Title |
E-mail |
Phone |
Edward McRae |
Vice President |
|
949-633-7527 |
|
Process Manager |
949-633-8614 |
|
|
Process Designer |
hmiyanishi@mhia.com |
949-433-5449 |
|
|
|
|
Monsanto Enviro-Chem Systems, Inc. (MECS)
Start |
► |
Scrub |
► |
Physical |
► |
Design of Equipment |
► |
Calcium |
► |
Wet Calcium |
► |
Tray Tower |
► |
Sources |
► |
MECS, Inc. |
► |
Profile |
On August 8, 2005 the management team of Monsanto Enviro-Chem Systems, Inc.
successfully completed the purchase of their company from Monsanto. MECS, Inc.
will be the new company's name. The existing management team of Monsanto
Enviro-Chem Systems, Inc. will continue operational control of MECS, Inc. More
than 200 industrial sites hae relied on MECS for flue gas desulfurization.
NeuCo – Booth #1248
NeuCo, Inc. has started its Clean Coal Power Initiative (CCPI) project, the first contract awarded by the Department of Energy (DOE) under this presidential initiative. The project entails the design and demonstration of an integrated optimization software system at the Baldwin Energy Complex in Southern Illinois, which is owned and operated by Dynegy Inc. The $19.1 million, four-year project, is to be 55 percent funded by NeuCo and 45 percent funded by the DOE. The integrated optimization software system being deployed by NeuCo includes combustion, soot blowing, selective catalytic reduction (SCR) operations, overall unit thermal performance and plant-wide profit optimization products. This initiative will be the first time an integrated real-time software environment coordinates critical plant sub-systems to optimize a unit's performance goals and coordinates multiple units to optimize a plant's business objectives. The expected benefits include improved operating efficiency and reliability, increased commercial availability and reduced emissions.
Nooter Construction Co. - Booth #5844
Involved in all phases of field construction, Nooter Construction utilizes computer technology in the areas of design, engineering, welding, scheduling and planning, cost accounting and tracking, quality and safety. www.nooterconstruction.com
Name |
Title |
|
Phone |
Alan Yarosh |
Dir. Bus. Development & Mkt. |
215-638-7474 215-620-5343 -cell | |
Jim Woodward | VP Power Services | sales@nooter.com | |
Chris Cimarolli | Contracts Manager | sales@nooter.com | |
Bernie Wicklein | General Manager - St. Louis | sales@nooter.com | |
Bob Gresko | Marketing | sales@nooter.com | |
Mike Bytnar | President Nooter Corporation | sales@nooter.com |
Norit Americas Inc. - Booth #2059
Start |
► |
Scrub |
► |
Physical |
► |
Multi-pollutant Requirements |
► |
Gases |
► |
Mercury |
► |
Options |
► |
Sorbent Injection |
► |
Sources |
► |
Norit |
► |
Products |
|
Norit is working closely with ADA to provide activated carbon for injection with
dry FGD systems or prior to precipitators or baghouses. The company offers
impregnated carbons for enhanced efficiency as well as less expensive standard
product.
NORIT Americas Inc. is a wholly owned subsidiary of NORIT N.V. of the Netherlands. NORIT Americas has provided purification solutions since the early 1920s from its headquarters and activated carbon manufacturing facility in Marshall, Texas and manufacturing and reactivation facilities in Pryor, Oklahoma. NORIT is the world's largest producer of activated carbon and related services and is capable of assisting customers in choosing a carbon (virgin or reactivated, powder or granular). The product line includes over 150 different grades of activated carbon produced from peat, wood, lignite coal, bituminous coal, and coconut and olive pits. The company office impregnated carbons for mercury removal.
Parsons E&C – Booth #4648
Start |
► |
Scrub |
► |
Physical |
► |
A/E |
► |
Sources |
► |
Parsons Power, Inc. |
► |
Products |
Parsons has been involved in engineering and support services for a large number
of FGD systems.
Worley Group Ltd., an Australian oil and gas engineering company, agreed to buy Parsons E&C Corp. for $245 million to expand in power plant engineering and widen the range of countries in which it operates. Worley, which is working with Parsons E&C and its former parent Parsons Corp. in a contract to restore Iraqi oil output, will be renamed WorleyParsons after the acquisition. The combined group will have more than 9,500 employees in 29 countries.
Experience and expertise was developed through designing more than 150 coal-fired units from 25 to 900 MW and stations as large as 2,700 MW that burn all types of coal. 12,500 MW of FGD systems are either completed or currently in progress. Progress Energy is selecting the company to manage its AQC program for planning and implementing SCR systems at three units along with FGD systems at 11 units, totaling approximately 4,500 MW. In addition, WorsleyParsons has air quality programs for other clients to install 15 units of wet FGD systems on existing coal-fired plants.
Pegasus Technologies, Inc. – Booth #656
Under President Bush's 10-year, $2 billion Clean Coal Power Initiative (CCPI), Pegasus Technologies Inc., in a joint effort with Texas Genco, will demonstrate technology for mercury reduction. Pegasus will demonstrate the capability of sophisticated control processes and advanced sensor technologies to optimize mercury speciation and control from the 890 MW Limestone plant in Jewett, Texas. The project will accomplish this by combusting a blend of Texas lignite and Powder River Basin subbituminous coal. The demonstration could also provide the capability to maximize plant efficiency for electricity production. The Department of Energy will provide $6.1 million in federal funds to support the proposed $12.2 million project.
Philadelphia Mixing Solutions Ltd. Booth # 1668
The AMC Group is the management company for a privately owned portfolio of operating companies and financial investments which include Mixing Solutions Ltd. and its sister company Philadelphia Mixing Solutions. The company supplies agitators for enhanced oxidation of gypsum in limestone scrubber recycle tanks. It also supplies mixers for other FGD applications.
Pullman Power – Booth #3656
Pullman Power has completed over 10,000 chimney projects including the five tallest chimneys in the world. Louisville Gas & Electric's (LG&E) 2,000 MW Mill Creek coal-fired power plant was required to add a wet scrubbing system to comply with EPA pollution control guidelines. As part of the wet scrubber installation a re-heater system was also installed. The re-heaters are designed for full flow heating of the treated flue gas prior to its release into the atmosphere. Unfortunately, the re-heater proved inefficient and reduced the plant's energy production by approximately three percent. In addition, the re-heater system resulted in continual maintenance problems from leaking tubes, and the flue gas left a sulfuric acid residue as it passed through the stack. Over a period of time this residue caused severe deterioration of the carbon steel linings in the plant's three 630 foot stacks.
After evaluating the problem Mill Creek decided to remove the re-heater system, replace the stack's old titanium linings with "wall paper" linings made from C-276, a high nickel alloy, and install a new liquid collection system. Because C-276 does not rust or deteriorate in environments where the acidity level is 2.5-pH, the material is ideal for stacks subjected to sulfuric acid contamination.
Pullman Power, LLC, a Structural Group company, was awarded the contract to retrofit the stack linings and Alden Dynaflow received a contract to design and model the liquid collection system.
Roberts & Schaefer Company – Booth #4400
Roberts & Schaefer has the limestone handling for the Coleman project from Wheelabrator. It also has the order for Cinergy Gibson, Cayuga, and Miami Fort. Previously an order had been placed by Advatech for the Paradise station of TVA.
The limestone facility at Gibson is designed to receive limestone from a rail unloading station and convey to a stockpile at a rate of 2,500 TPH. Limestone is reclaimed with hoppers and belt feeders to three day bins in the limestone preparation building.
The gypsum facility accepts gypsum from the dewatering building’s vacuum belt feeders to a transfer house. From there it is conveyed at 300 TPH to an emergency stockpile TPH or to another transfer house on its way to a 25,000 ton stockout.
A complete list of limestone handling and grinding projects supplied by Roberts & Schaefer is as follows:
Robinson Industries, Inc. – Booth #3162
Robinson Backward Curve (BC) industrial fans are used for a wide range of applications in many industries. BC fans are engineered and built to accommodate capacities to one million cfm and pressure ranges to 120 inches water pressure. BC Series fans from Robinson are currently in operation in cement, power, coal, lime and paper facilities throughout the U.S. and the world. Robinson builds BC wheels to 180 inches diameter and, as required, units are constructed of special alloy materials.
Senior Flexonics Pathway Booth #2547
Start |
► |
Scrub |
► |
Physical |
► |
Component Specification |
► |
Expansion Joints |
► |
Sources |
► |
Senior Flexonics Pathway |
► |
Products |
Applications range from the FD fan to the primary air, tempering air, coal mill,
boiler flue duct joints, economizer, air heater, precipitator, baghouse, fabric
filter, ID fan, scrubber, absorber, reheater and stack expansion joints.
Shaw - Booth #5847
Start |
► |
Scrub |
► |
Physical |
► |
A/E |
► |
Sources |
► |
Shaw |
► |
Products |
The Shaw Group, Stone & Webster is a global provider of full-service,
value-added engineering, design, procurement, construction, and maintenance
services to the energy industry. The former Stone & Webster personnel are very
active in FGD
SICK MAIHAK, Inc. – Booth #749
SICK MAIHAK offers in-situ and extractive analyzers for gas
and liquid analysis and measurement instrumentation for dust, opacity, volume
flow and level. The SIDOR is a gas analyzer for measurement of up to two
infrared components. Additionally oxygen can be measured by integration of an
electrochemical or paramagnetic measuring cell.
The significant characteristic is a half-yearly maintenance interval with test
gases. The stability of the measuring cells allows an adjustment with ambient
air within this half-year period. A barometric pressure compensation is included
as a standard.
SICK-MAIHAK offers both in-situ and extractive measuring technology for installation in complete systems. The in-situ analyzers are available in two versions: cross-stack and analyzers with a measuring probe for installation from one side. This enables the devices to be adapted efficiently to a wide variety of different system configurations. The in-situ technology is characterized by low maintenance requirements and very short response times by direct measurement in the gas duct extractive gas analyzers are suitable for a broad range of applications. They can be extended by numerous external system components to form a complete analysis system. This enables the analyzers to be adapted specifically to the measuring task. The task-specific adaptation of the systems is the main advantage of the extractive measurement.
Siemens Power Generation - (Booth # 2642) (Siemens recently acquired Wheelabrator)
The corporation is involved in a number of FGD Decision branches. Siemens furnishes complete supercritical generation systems. The high efficiency results in lower SO2 emissions per kWh. The company is also a supplier of emissions monitors. Plant optimization systems supplied by Siemens can reduce emissions and optimize reagent consumption.
Last year Siemens completed its acquisition of the USFilter Corporation from Veolia Environnement. This $993 million acquisition positions Siemens as the market leader in the water and wastewater treatment business in North America. USFilter will now become a part of the Siemens Industrial Solutions and Services Group (I&S), in the form of the newly-formed "Water Technologies" division. USF is providing FGD wastewater treatment systems. It separates heavy metals and is offering a membrane bioreactor approach to selenium removal.
Solvay Chemicals - Booth #6438
Start |
► |
Scrub |
► |
Physical |
► |
Reagent |
► |
Options |
► |
Sodium |
► |
Sources |
► |
Solvay |
► |
Products |
The company is a major supplier of resins used in FGD mist eliminators. Its
sodium products are used for reduction of SO3 and the capture of SO2.
Spectrum Systems, Inc. – Booth #4465
Spectrum Systems supplies CEMS and maintains them. With an extensive inventory of analyzers, calibration gases, and recording devices, Spectrum provides continuous monitoring systems for trial burns, specialized fuel studies, emission determination assessments, pollution control equipment efficiency or other special needs. Spectrum Systems provides a full range of maintenance services from one-time emergency visits to full-time service performed by personnel permanently assigned to specific customer sites. The company says that it has the engineering expertise to support an application, beginning with actual instrument and site selection to agency coordination and installation. It also offers startup, certification, and quality assurance programs.
The Transportable Reference Method Laboratory offers a fast and cost effective means for CEM certifications, Relative Accuracy Test Assessments and Audits. Spectrum can conduct performance specification testing for instrumentation purchased through us or directly from the manufacture. Certification capability includes Opacity, SO2 NOx, CO, CO2, O2, THC and volumetric flow.
SPX Process Equipment - Booth #1465
Stanley Consultants – Booth #4433
Stanley Consultants has been selected by East Kentucky Power Cooperative (EKPC) to design and provide resident engineering services for the 278 MW Spurlock 4, which will use CFB technology. "Stanley Consultants has been working with EKPC for over 40 years," says Steve Schebler, Senior Vice President and Power & Energy Market Leader with Stanley Consultants. "We designed Units 1, 2 and 3 at Spurlock Station. This project continues our long-lasting relationship with EKPC." The new unit will take four years to design and construct. Construction of the unit is subject to approval from the Kentucky Public Service Commission and federal environmental approval under the National Environmental Policy Act.
Steuler - Booth #2439
Start |
► |
Scrub |
► |
Physical |
► |
Component Specification |
► |
Linings |
► |
Sources |
► |
Steuler |
► |
Products |
Start |
► |
Scrub |
► |
Physical |
► |
Materials of Construction |
► |
Scrubber Vessels |
► |
Ceramic Tile |
► |
Sources |
► |
Steuler |
► |
Products |
Steuler is a supplier of linings and does provide ceramic tile linings for
scrubber vessels.
Teledyne Monitor Labs – Booth #2662
Formerly Monitor Labs, Lear Siegler Measurement Controls Corp., Odessa Engineering, Dynatron and United Sciences, Teledyne Monitor Labs is a leading supplier of environmental monitoring instrumentation for the detection, measurement, and reporting of air pollutants. We have over 30 years experience in providing state-of-the-art Continuous Emissions Monitoring products to a wide variety of industrial markets. With offices located in Englewood, CO and Gibsonia, PA, Teledyne Monitor Labs is able to provide improved and enhanced products and services to our customers.
FGD Personnel
Name |
Title |
Booth Schedule |
|
Rob Bott |
Vice Pres. of Sales |
8/17-8/18 |
tml_sales@teledyne.com |
Bob Hart |
Regional Sales Mgr. |
8/17-8/18 |
tml_sales@teledyne.com |
ThyssenKrupp VDM USA, Inc. Booth #1050
Start |
► |
Scrub |
► |
Physical |
► |
Materials of Construction |
► |
Scrubber Vessels |
► |
High Nickel Stainless Steel |
► |
Sources |
► |
VDM |
► |
Products |
ThyssenKrupp (VDM (TKVDM) is one of the largest suppliers of corrosion resistant materials for FGD systems worldwide. TKVDM specializes in the supply of highly corrosion resistant nickel alloys, such as Alloys 59, C-276, 31, and 926 commonly used in FGD systems. Alloy 59 (UNS N06059) is the most advanced and corrosion resistant alloy of the Ni-Cr-Mo alloys used in FGD systems. As the world's largest supplier of nickel alloys, TKVDM supplies plate, sheet, bar, wire, welding consumables, strip and also works with partners in the supply of clad plate, pipe and tubes. TKVDM's ability to supply customized widths (up to 96" wide) and lengths (up to 315") of sheets for wall-papering (1.6 mm = 0.0635") has resulted in significant cost savings in total installed costs for the project (welding, fabrication, inspection, repair). One recent project was with Syncrude of Canada, the world's largest producer of oil extracted from oil sand deposits. TKVDM supplied over 700 tons of Alloy 59 (Nicrofer 5923 hMo) in the form of solid plate, clad plate, and weld wire for this project. This FGD unit is one of the largest in the world, measuring 94.5 meters high with a diameter of up to 21 meters and also includes a chimney with a diameter of 6 meters. Alloy 59 was chosen after extensive testing thus proving it to be the most reliable material in this FGD system. Technical papers on this Syncrude project as well as on FGD systems of coal-fired power plants are available from ThyssenKrupp VDM USA, Inc.
Name |
Title |
|
Mobile Phone |
Larry Paul |
Technical Marketing |
(765)860-3769 |
|
Gene lawson | Sales Manager | glawson@vdmt.com | (281)799-0095 |
Gerd Ogrieseck | Sales Manager | gogrieseck@vdmt.com | (201)218-7135 |
Tim Conboy | Sales Manager | tconboy@vdmt.com | (315)727-7800 |
Vince Coppolecchia | President | vcoppolecchia@vdmt.com | (201)218-6615 |
TIC - The Industrial Company
- Booth # 3453
TIC - The Industrial Company (TIC) is a wholly-owned subsidiary of TIC Holdings, Inc. (TICH), a management-owned holding company. The TIC companies (including Western Summit Constructors, Inc. (WSCI)) are ranked 28th in revenues and 38th in new contract awards by Engineering News Record (ENR) with 2003 revenues of $1.281 billion and contract awards of $1.072 billion. Additionally, ENR has listed TIC among the top contractors in the following industries:
T.E Ibberson (Ibberson), a wholly owned subsidiary of TIC is headquartered in Hopkins, Minnesota, and was established in 1898. Ibberson's core competency is the design and construction of large slip form concrete structures for handling high load conditions.
TIC, Ibberson, and Bibb & Associates have formed the joint venture organization – CAIRtech for providing a unique vertically integrated wet FGD system on an EPC basis. See the CAIRtech listing for more details.
Name |
Title |
Booth Schedule |
Email |
Mike Ross |
VP -
Managing Partner for CAIRtech joint venture |
|
rossm@ticus.com |
Brad Lawson |
Senior VP – Business Development |
|
blawson@ticus.com |
Steve Kimes |
President - Ibberson |
|
skimes@ibberson.com |
TLT - Booth # 5642
There are significant energy benefits from locating the fan on the wet clean gas
side of an FGD system. TLT has been furnishing axial fans for this tough
environment since 1993. TLT has delivered over 140 fans for FGD applications. 44
of these fans are on the wet side. Corrosion is minimized by a special corrosion
resistant material used for the impeller blades and outer hub shell.
Personnel at the Stand with FGD orientation:
Name |
Title |
|
Mobile phone |
Mr. Thomas Neff |
Vice Pres. Fans, Services and Systems |
t.neff@tlt.de |
+49-172-6638-174 |
Mr. Reinhard Müller |
Director Sales Axial Flow Fans |
r.mueller@tlt.de |
+49-172-6638-175 |
Mr. Ralf Mansius |
Director Sales Centrifugal Fans |
r.mansius@tlt.de |
+49-172-6954730- |
Tyco Flow Controls - Booth #4621
Start |
► |
Scrub |
► |
Physical |
► |
Component Specification |
► |
Valves |
► |
Sources |
► |
Tyco |
► |
Products |
Tyco acquired Clarkson Valves some years ago. This positions the world's largest
valve manufacturer as the leading producer of knife gate valves for FGD service.
USFilter/Siemens - Booth #1925
Start |
► |
Scrub |
► |
Physical |
► |
Component Specification |
► |
Wastewater Treatment |
► |
sources |
► |
U.S. Filter-Siemens |
► |
Products |
Last year Siemens completed its acquisition of the USFilter Corporation from
Veolia Environnement. This $993 million acquisition positions Siemens as the
market leader in the water and wastewater treatment business in North America.
USFilter will now become a part of the Siemens Industrial Solutions and Services
Group (I&S), in the form of the newly-formed "Water Technologies" division. USF
is providing FGD wastewater treatment systems. It separates heavy metals and is
offering a membrane bioreactor approach to selenium removal.
U.S. Filter is supplying systems for selenium removal from FGD wastewater. The company also supplies a wide range of water and wastewater treatment equipment for the power industry.
Wahlco Inc. - Booth #3662
Wahlco/Metroflex, Inc. - Booth #4339
Start |
► |
Scrub |
► |
Physical |
► |
Component Specification |
► |
Dampers |
► |
Sources |
► |
Wahlco Metroflex, Inc. |
► |
Products |
The company is a supplier of expansion joints and dampers for FGD systems and
for other segments of the boiler and back end flue gas system.
Washington Group Int'l - Booth #5025
Start |
► |
Scrub |
► |
Physical |
► |
A/E |
► |
Sources |
► |
Washington Group |
► |
Products |
Washington Group International, Inc. provides integrated project management, engineering, procurement, construction, and commissioning services to the worldwide fossil and nuclear industries for new generating capacity, Transmission and Distribution facilities, environmental programs, upgrades, modifications, and maintenance.
Name | Title | Phone | |
David S. Wiggins | Dir. Fossil Services | david.wiggins@wgint.com | 609) 865-8104 |
William J. Spengel | Sr. VP Plant Services | bill.spengel@wgint.com | (609) 937-2902 |
George L. Nash | Sr. VP Bus. Development | george.nash@wgint.com | (303) 870-3171 |
James Semple | VP Business Development | jim.semple@wgint.com | (303) 204-4275 |
With the acquisition of United Engineers many years ago, Washington Group became
and remains a leading supplier of design and engineering services for FGD.
Weir Valve & Controls - Booth #1327
Start |
► |
Scrub |
► |
Physical |
► |
Component Specification |
► |
Pumps |
► |
Slurry Recycle |
► |
Sources |
► |
Weir |
► |
Products |
Weir Valves & Control is a designer and manufacturer of Atwood &
Morrill, Hopkinsons and SEBIM engineered valves and equipment for the nuclear
and fossil electric generation, oil and gas industries.
Wheelabrator - Booth #2642
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Spray Drier |
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Dual Fluid Nozzle |
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Wheelabrator |
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Wheelabrator |
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Wheelabrator Air Pollution Control was acquired by Siemens in October 2005. The
company has supplied scrubber systems for FGD since the 1970s. It offers the
full range of wet scrubber designs as well as spray driers. It also supplies the
baghouses to capture the dry gypsum product.
Wheelabrator Has 485-MW Coleman 1-3 FGD Order Wheelabrator has the Western Kentucky Energy K.C. Coleman FGD order. The project was originally awarded to FLS but was cancelled when costs exceeded the budget. The project was re-bid with Wheelabrator selected for the wet limestone system. The WFGD system is designed to remove 95 percent of the SO2 from the three units. The system will consist of a Dual Flow Tray absorber using limestone forced oxidation chemistry, inlet and outlet ductwork, new booster fans, reagent preparation, wastewater treatment and gypsum dewatering systems. The construction scope also includes foundations, electrical wiring, insulation, lagging and demolition. Construction is scheduled to begin in November 2004, with startup of the system in December 2005.
Wheelabrator - Full-Scale Comparison of a Venturi/Dual Flow Tray and Multiple Dual Flow Trays The reference Power Station (Plant X) in West Virginia consists of 2 x 650 MW boilers with SO2 control achieved by four scrubber modules (three operating plus one standby spare) per boiler unit. Each magnesium-lime-based absorber module consists of a venturi quench section followed by a scrubbing section that utilizes a single Dual Flow Tray. In early 2000, cost analysis revealed that modifications to the current FGD system would be beneficial from an operating cost standpoint with the added benefit of increasing the overall plant SO2 removal by eliminating the current bypass condition.
In May 2002, Wheelabrator Air Pollution control (WAPC) was awarded a contract to perform modifications to the FGD plant. In the new design configuration, the venturi section of the inlet ductwork was removed and replaced with a full size duct section with two levels of spray headers used for quenching the inlet gas. Two new levels of high efficiency trays were installed in the absorber to accommodate the higher gas volumes and to increase the overall plant SO2 efficiency from approximately 85 percent to 98 percent. The gas side pressure drop is expected to drop from nearly 12 in. w.c. to approximately 8 in. w.c. with the new arrangement. Modifications to the existing recycle pumps and operating chemistry were not required to achieve this performance enhancement.
In April 2003, modifications to the first absorber were completed and the module was placed in service. A side-by-side comparison was made of full scale test data on the modified absorber module and the existing venturi/single tray tower, see Figure 1. * The L/G values assume the existing FGD system (Module 1B) is the baseline case and has been assigned a value of 1.0. The L/G for upgraded module 1A is a percentage change compared to the baseline case. The results are a clear indication that the modified module 1A is out-performing the existing towers. As can be seen, module 1A is processing approximately 18 percent more flue gas while simultaneously achieving higher SO2 removal values at nearly identical pH levels and magnesium concentrations. This indicates higher mass transfer rates are being achieved with the multi-tray arrangement. Reagent feed flow rates to each absorber (142 gpm vs. 121 gpm) are also consistent with the conclusion that module 1A is processing more flue gas. Additionally, absorber system pressure drop values (6.1 inches w.c.) are much less than the existing towers (11.9 inches w.c.) and result in lower operating costs for the facility. Michael Hoydick of WAPC concludes that the results of this test program suggest that mass transfer rates of a multiple tray absorber design can be approximately 20 to 40 percent higher than a single tray design. This results in equivalent tower performance at lower L/G ratios.
http://mcilvainecompany.com/FGD_Decision_Tree/subscriber/Tree/DescriptionTextLinks/ Chart
of Test Data for Absorber Modules.htm
HH 04 02 14 “Full-Scale Comparison of a Venturi/ Dual Flow Tray Scrubber versus
Multiple Dual Flow Trays at a Reference Power Station” by Michael T. Hoydick,
Wheelabrator Air Pollution Control, Pittsburgh, PA, 9 p. The reference Power
Station (Plant X) in West Virginia consists of 2 x 650 MW boilers with SO2
control achieved by four scrubber modules (three operating plus one standby
spare) per boiler unit. Each magnesium-lime-based absorber module consists of a
venturi quench section followed by a scrubbing section that utilizes a single
Dual Flow Tray. In early 2000, cost analysis revealed that modifications to
current FGD system would be beneficial from both an operating cost standpoint
with the added benefit of increasing the overall plant SO2 removal by
eliminating the current bypass condition. In May 2002, Wheelabrator Air
Pollution Control (WAPC) was awarded a contract to perform modifications to the
FGD plant. In April 2003, modifications to the first absorber were completed and
the module was placed in service. This paper will examine full scale test data
on the modified absorber module along with a side by side comparison to the
existing venturi/ single tray tower. C WHEELABRATOR, IH 641 UTILITY BOILERS, IH
209 VENTURI, IH 815 PLANT DESIGN, IH 202 TRAY TOWER
WorleyParsons – Booth #4648
The acquisition of Parsons E&C by the Worley Group Ltd. was completed in 2004. The combined company has been officially renamed and is now known worldwide as WorleyParsons, a change that was effective July 1, 2005. The new company has over 10,000 employees in 59 offices in 29 countries and provides professional services to four major business sectors, Power, Hydrocarbons, Minerals & Metals and Infrastructure.
WorleyParsons coal plant experience includes over 35,000 MW’s of new generation, 12,000 MW’s of FGD systems, 9,000 MW’s of SCR system and numerous particulate control systems. We are an industry leader in supercritical coal plant design with 19 projects. Active major coal plant projects include two new 600 MW coal fired units, Cross 3 & 4, for Santee Cooper, multiple FGD and SCR retrofit projects for Progress Energy and American Electric Power and a mercury control baghouse project for PSE&G.
WorleyParsons has over 1000 employees dedicated to the Power industry located in three US offices; Reading, PA, Chattanooga, TN and our new Midwest office in Westchester, IL.
FGD Personnel
Name |
Title |
Booth Schedule |
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Mobile |
Scott Johnson |
Director Business Development |
TBD |
mailto:scott.ajohnson@worleypersons.com |
(312) 543-2557 |
Gerry Hart |
Director – Business Development |
TBD |
mailto:scott.ajohnson@worleypersons.com |
(713) 805-0323 |
Bob Nespechal |
Project Manager |
TBD |
mailto:scott.ajohnson@worleypersons.com |
(630) 803-2253 |
George Leroux |
Material Handling |
TBD |
mailto:scott.ajohnson@worleypersons.com |
None |
Zenon Environmental, Inc. – Booth #6921
At its May 9, 2005 annual meeting, Zenon estimated FGD wastewater treatment as a $10-30 million opportunity for each of the 100 new coal-fired plants under development. Zenon integrates biological selenium and mercury separation technologies with membrane bioreactors.
Zenon will supply the Yuhuan Power Plant, located in Zhejiang Province, China with its immersed ultrafiltration water treatment technology. The company’s ZeeWeed® membranes will pre-treat seawater before it is desalinated with reverse osmosis membranes. The ultrafiltration system will produce 76,800 cubic meters per day (or just over 20 million gallons) of high quality feedwater, which will then be led to a desalination process for the production of 34,560 cubic meters per day of water, once the plant is running. This site will serve as a key reference site for Zenon. “We’re very excited about this project, which is one of the world’s largest installations of its type,” said Andrew Benedek, Zenon Chairman and CEO. "Our ZeeWeed® technology is the ideal complement to extending the life and improving the performance of reverse osmosis membranes, particularly for seawater desalination." The Yuhuan power plant will house four sets of 1,000 MW coal-fired steam turbine generators, which will be built in two phases. The first phase of construction is scheduled for completion in 2007 while the second is set to be commissioned in 2009.
Name |
Title |
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Mobile |
Bill Bonkoski |
Vice President | bonkoski@zenon.com | 905-330-7854 |
Tim Pickett | Pres. Applied Biology | tpickett@zenon.com | 801-232-9206 |
Craig Lockhart | Reg. Sales Mgr. | clockhart@zenon.com | 551-265-4052 |