Hot Topic Hour May 21 covered GTCC Air Intake Issues and Options

 

The 90 minute session on May 21 covered four route maps and summaries in the Gas Turbine Combined Cycle Air Treatment Decision Guide:

 

Overview

Intake System

Power Augmentation

Filters and Media

 

All part of Gas Turbine Combined Cycle Decisions.

 

This program includes a website with locators leading to presentations, white papers, case histories and other material which will support one choice or another. The challenge for the user is to determine which locators are needed for a particular decision. 

Decision guides have been developed to lead the user to the material he needs. In addition to one on air treatment, there is one on emission control.  We will have a Hot Topic Hour on June 4 to review the route map and summary of GTCC valves which, in turn, is part of the decision guide on Power Plant Valves.

The locators on the decision guide websites are a subset of the information in the same locator in the main GTTC Decisions Website.  For example, when you click on valves in the Air Treatment decision guide you just find articles about pulse jet valves for air inlet filters. When you click on valves in the Power Plant valves decision guide you see valve information for all combustor types. The GTCC Valve Route Map and Summary highlights the most relevant GTCC valve information.

The meeting in Charlotte April 29 focused on the overview of air intake conditions and needs and also on the air intake filters. The meeting yesterday added more to the filters and media route map and summary and introduced two new route maps.

Overview

No new material was added here.

Intake System

Integrity Power Solutions filter house modification and upgrade information was added. Coverage of DRB products and services was added. Information was added on AtCO inlet anti-icing systems.

Steve Hiner of Clarcor explained that the company furnishes complete intake systems and/or individual components. The former filter division’s ownership by GE provided insights into turbine supplier and operator needs.

Bob Every of Pentair covered filter cleaning.

 

 

 

 

The filter cleaning approach can make a big difference. The filter and media design should be chosen with cleaning options in mind. Pentair made the same point in the McIlvaine Hot Gas Filtration Webinar where ceramic candles failed until a new filter cleaning system from Pentair was installed.

 

Mark Schaffitzel of Braden described a complete suite of products and services for gas turbine intakes including CFD.

 

 

 

 

Brad Kippel of GE was asked whether they required vendors to furnish CFD or whether they conducted these analyses internally. The answer was that the intake analysis tends to be done by GE but the air filter portion by the vendor. Braden recently introduced two new filters including a deep bank TriCel and ExCel which is an F9 synthetic pulsed filter rated at 80 percent new filter efficiency on 0.3 micron particles.

 

Power Augmentation

 

Dharam Pumwani of Avalon Consulting discussed the economics and alternatives of inlet gas cooling.  There are two basic options:

 

§  Reduce the air inlet temperature

§  Reduce air temperature during compression

 

There are six ways to reduce air inlet temperature:

 

§  Direct Evaporation: Wetted Media, Fogging

§  Indirect Evaporation

§  Chilled Fluid: Indirect Heat Exchange, Direct Heat Exchange

§  Chilled Fluid in TES: Full-Shift and Partial-Shift

§  LNG Vaporization

§  Hybrid: Some combination of two or more cooling technologies

 

Since the options differ based on cost and impact under various conditions, you need to evaluate all the parameters as per the following example:

 

 

In this segment information was added on the water injection system by GTE and the steam injection at a Polish plant.

 

Filters and Media

 

Steve Hiner of Clarcor provided a set of challenges for the non-woven industry.

 

  1. Higher efficiency (EPA/HEPA) media that is less sensitive to mist, fog or hydrocarbons especially when loaded in the real world.
  2. As 1 above, specifically for surface loading media for pulse cleanable products.
  3. Proven through life (real world) hydrophobic properties.
  4. Synthetic media that truly holds or improves its efficiency through real world loading.
  5. Longer life media.
  6. Higher strength media that can be pulsed.
  7. Focus on pleating, self supporting, corrugation, etc.
  8. Advanced fiber coatings.

 

Jan Kaukopaasi of Ahlstrom displayed graphs showing the percentage of small particles in the real world differ considerably from test dust.  To overcome this problem Ahlstrom has invested in a mobile test rig.

 

 

Ahlstrom has introduced Flow2Save which is claimed to have a 30 percent energy savings and a more sustainable footprint than conventional HEPAs.

 

Richard Lydon of Filtration Group explained the water problems encountered on floating platforms and coastal sites.  Here is the solution.

 

 

 

Information on DRB products and services including a range of filters was also added.

 

Eli Ross of Donaldson covered the full range of materials and filters available from Donaldson. He also displayed the comparative efficiency of a design which combines water resistance and high efficiency (TTH2Oplus).

 

 

 

Over the next several months we will continue to populate the Decision Orchard and to add more options to the Air Treatment Decision Guide.  We will be updating subscribers with the Alerts. Suggestions relative to this program are welcomed.

 

Gas Turbine Intake Filters Webinar - Hot Topic Hour May 21, 2015

The session covered four route maps in the Gas Turbine Combined Cycle Air Treatment Guide

Revision Date:  5/21/2015

Tags:  221112 - Fossil Fuel 化石燃料, Air Treatment