Desalination Market Moving to Reverse Osmosis and Larger Flow Control
Expenditures
Nearly 80 percent of the investment in desalination this year will be for
membrane treatment as opposed to thermal. The $8 billion which will be spent on
membrane systems represents a large market for suppliers of valves, pumps and
filtration equipment. This is the conclusion reached by the McIlvaine Company by
aggregating forecasts in a number of its water related reports. (www.mcilvainecompany.com)
The investment in the membrane portion will be $2.7 billion. This includes the
replacement membranes and modules as well as the new equipment using
microfiltration, ultrafiltration and reverse osmosis. The salt is removed in the
reverse osmosis system but either microfiltration or ultrafiltration is used to
pre-filter the seawater.
The U.S. market is poised to accelerate as cities want a more secure water
supply. San Diego has purchased a system from IDE which will be the largest in
North America. It will process more than 100 MGD of seawater and produce more
than 50 MGD of drinking water. Desalination became attractive to San Diego based
on reduced operating cost.
Early desalination membranes removed about 98.4 percent of the salt and required
an extra pass through a second array of filters. According to IDE, they
cost about $500 each and lasted three years. Today’s filters extract 99.8
percent of salt, cost $350 and can last seven to eight years, making large-scale
desalination feasible. Power-saving devices employ leftover brine to spin
turbines which, in turn, run pumps cutting energy use by 45 percent.
Of the $5.3 billion, which will be spent for the balance of the membrane
systems, pumps, valves and piping represent a big portion. Pumps to move
the pure water through the reverse osmosis membranes are major components of
desalination systems. Pitting, crevice corrosion and stress corrosion cracking
are major challenges in processing seawater and brackish water. Pump
companies such as Sulzer and Flowserve address these issues with a range of
materials, including super austenitic stainless steels, duplex stainless
steels, bronze alloys, nickel alloys, and Ni-Resist metals along with engineered
polymers. Flowserve maintains its own steel, nickel and light reactive
alloy foundries.
Reverse osmosis requires high pressures and, therefore, high energy consumption.
However, because of some novel pump designs, much of this energy can be and is
being recaptured Energy Recovery has a type of pump called the
PX Pressure Exchanger which captures hydraulic energy
from the high-pressure reject stream of seawater reverse osmosis processes and
transfers this energy to low-pressure feedwater with an efficiency of over 98
percent. Because the PX device itself consumes no electrical power, the overall
energy consumption of the seawater reverse osmosis process is drastically
reduced.
Special valves are needed to contend with the corrosion and pressures.
Pentair supplies butterfly and check valves meeting all the requirements.
Victaulic has acquired the desalination business of MTS Valves & Technology,
which designs and manufactures plug valves for the global desalination market.
Victaulic offers a complete line of grooved couplings, fittings and valves for
high-pressure desalination and reverse osmosis applications.
Cartridges, sand filters and automatic backwash filters are typically used for
pre-filtration. The choice is critical. Plugging problems have caused
major problems when the wrong combinations are chosen.
The performance of the systems is dependent on accurate measurement of flow and
water quality as well as control of the variables to ensure high water purity at
minimum energy consumption. Companies such as ABB, Emerson and Yokogawa provide
integrated solutions.
For more information on treatment and flow control expenditures for
desalination, click on:
Air & Water Pollution Monitoring World Markets
http://home.mcilvainecompany.com/index.php?option=com_content&view=article&id=106extsup1.asp
Cartridge Filters: World Market
http://home.mcilvainecompany.com/index.php/component/content/article?id=71#n024
Liquid Filtration and Media World Market
http://home.mcilvainecompany.com/index.php/component/content/article?id=71#n006
Pumps World Markets
http://home.mcilvainecompany.com/index.php/component/content/article?id=75
Industrial Valves: World Markets
http://home.mcilvainecompany.com/index.php?option=com_content&view=article&id=71#n028
RO, UF, MF World Market
http://home.mcilvainecompany.com/index.php/component/content/article?id=71#n020
Cleanroom Consumable Expenditures to Rise $350 Million This Year
In 2013, Cleanrooms around the world will purchase consumables valued at $7
billion. This represents an increase of $350 million above the 2012 level. East
Asia will account for 56 percent of the total. This is the conclusion
reached by the McIlvaine Company in its World Cleanroom Markets. (www.mcilvainecompany.com)
($ Millions)
World Region |
2013 |
Africa |
36 |
CIS |
101 |
East Asia |
3,962 |
Eastern Europe |
36 |
Middle East |
100 |
NAFTA |
1,309 |
South & Central America |
84 |
West Asia |
114 |
Western Europe |
1,250 |
Total |
6,992 |
Cleanrooms in the semiconductor, pharmaceutical, flat panel, memory, food and
other industries must utilize clothing and wipes which will not contaminate the
air in the workspace. People are the largest source of contamination. Therefore,
the selection of gloves, gowns, shoe wear and other clothing is critical.
Furthermore, wipes, swabs, mops, stationery, disinfectant chemicals and other
disposable products must not shed particles, off gas undesirable compounds or
reduce the sterility of the space.
The growth of cleanrooms in East Asia has doubled that of other regions.
Most of the flat panel display manufacturers are now in East Asia. Semiconductor
growth has been higher in East Asia than in other regions. The use of cleanrooms
to manufacture photovoltaic panels has grown at double-digit rates in recent
years. Much of the growth has taken place in China and other East Asian
countries.
The suppliers of consumables for cleanrooms include many of the world’s top
companies. ITW is a leading supplier of wipes. Kimberly Clark and DuPont are
suppliers of the fabrics for gowns. Cantel Medical is a leading supplier of
disinfectants. Laundries to clean and purify reusable gowns require
expensive cleanrooms where the actual laundering takes place. As a result,
a few large companies with multiple facilities capture a significant portion of
the revenues. Aramark is a leader along with Prudential Overall.
World Cleanroom Markets
also provides forecast of hardware, rooms, employees and cleanroom space.
For more information on World Cleanroom Markets, click on:
http://home.mcilvainecompany.com/index.php?option=com_content&view=article&id=73
Headlines for the June 7, 2013 – Utility E-Alert
UTILITY E-ALERT
#1128 – June 7, 2013
Table of Contents
COAL – US
COAL – WORLD
GAS/OIL – US
GAS/OIL – WORLD
BIOMASS
COMBUSTION TECHNOLOGIES/BOILER EFFICIENCY
NUCLEAR
BUSINESS
HOT TOPIC HOUR
For more information on the Utility Tracking System, click on:
http://home.mcilvainecompany.com/index.php?option=com_content&view=article&id=72
McIlvaine Hot Topic Hour Registration
On Thursday at 10:00 a.m. Central time, McIlvaine
hosts a 90 minute web meeting on important energy and pollution control
subjects. Power webinars are free for subscribers to either
Power Plant Air Quality Decisions or Utility Tracking System. The
cost is $125.00
for non-subscribers.
Market Intelligence
webinars are free to McIlvaine market report subscribers and are $400.00
for non-subscribers.
|
2013 |
|
DATE |
SUBJECT |
|
June 20 |
Dry Sorbent Injection and
Material Handling for APC |
Power |
June 27 |
Power Generation Forecast for
Nuclear, Fossil and Renewables |
Market Intelligence |
July 11 |
New Developments in Power Plant
Air Pollution Control |
Power |
July 18 |
Measurement and Control of HCl |
Power |
July 25 |
GHG Compliance Strategies,
Reduction Technologies and
Measurement |
Power |
August 1 |
Update on Coal Ash and CCP
Issues and Standards |
Power |
August 8 |
Improving Power Plant Efficiency
and Power Generation |
Power |
August 15 |
Control and Treatment Technology
for FGD Wastewater |
Power |
August 22 |
Status of Carbon Capture and
Storage Programs and Technology |
Power |
August 29 |
Pumps for Power Plant Cooling
Water and Water Treatment
Applications |
Power |
Sept. 5
|
Fabric Selection for Particulate
Control
|
Power |
Sept. 19 |
Air Pollution Control for Gas
Turbines |
Power |
Sept. 26 |
Multi-Pollutant Control
Technology
|
Power |
To register for the Hot Topic Hour, click on:
http://www.mcilvainecompany.com/brochures/hot_topic_hour_registration.htm.
----------
You can register for our free McIlvaine Newsletters at:
http://www.mcilvainecompany.com/brochures/Free_Newsletter_Registration_Form.htm.
Bob McIlvaine
President
847-784-0012 ext 112
rmcilvaine@mcilvainecompany.com
www.mcilvainecompany.com
191 Waukegan Road Suite 208 | Northfield | IL 60093
Ph: 847-784-0012 | Fax:847-784-0061
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