Bi Weekly Tracking of Oil and Gas Projects
The 71EI Oil, Gas, Shale, Refining E-Alert tracks projects on a bi weekly basis.
Here are titles from the September 30 issue.
The following projects each will result in millions of dollars of orders for
flow control and treatment products. Each project has been rated. The
opportunity size is rated from 1-10 with 1 being small and 10 being very large.
The timing for flow and treatment orders has been provided by year e.g., T 16 =
timing of order is 2016.
Project Title
Application
Location Opportunity Size/Order Date
Egypt plans $300 Million Refinery Expansion in Gasoline using UOP Technology
Refinery
Egypt 06
T16
Aquatech awarded Contract to Supply Thermal Desalination System for Orpic's
Sohar Refinery Refinery
Oman 03
T15
Amec Foster Wheeler to work on Vietnam’s Dung Quat Refinery Expansion Refinery
Vietnam 07
T16
Mega-project Expansion of Petroperu’s Talara Refinery Refinery
Peru 09
T15
New $161 Million South African Crude Blending Terminal to Start-up in 2017 Oil &
gas
South Africa 01
T15
Jacobs receives EPCM Contract for Expansion of ExxonMobil’s Beaumont, TX
Refinery Refinery
Texas 04
T165
Technip, EGPC and ASORC Agreement for the Assiut Refinery Refinery
Assiut 06
T16
KNPC awards Tecnicas Reunidas an Engineering Contract for Al/Zour Refinery
Refinery
Middle East 04
T17
CB&I awarded Equipment for Afipsky Oil Refinery in Russia Refinery
Russia 04
T16
Technip, SACE and Midor Agreement for the Alexandria Refinery Refinery
Egypt 08
T 17
CB&I awarded $100 Million Contract for Louisiana Refinery Refinery
Louisiana 05
T16
Kuwait embarks $10 Billion upgrade of 2 Refineries Refinery
Kuwait O9
T 17
Petronas selects Axens Technologies for Malaysia’s RAPID Project Oil and gas
Malaysia 07
T16
Lloyds Energy awards KBR Eurasian FLNG Feed Contract LNG 07
T17
Wood Group awarded FEED Contract from Woodside LNG
Australia 03
T16
Keppel contracts 3rd Floating Liquefaction Facility Conversion worth $684
Million LNG 07
T16
Sempra Energy Unit awarded $108 Million Natural Gas Pipeline Contract in Mexico
Gas pipeline
Mexico 02
T15
Each headline is followed by a short article providing the basic details of each
project. These details provide sales management with decision making tools
without burdening them with details which are best left to the local sales
people.
For more information on Oil, Gas, Shale, Refining E-Alert:
http://www.mcilvainecompany.com/brochures/Oil_Gas_Shale_Refining_Alert_Sample.htm
Forecasting of Products for Individual States and Individual End Users within
the U.S.
The standard McIlvaine market reports divide the world in 80 regions. The U.S.
market is approximately one quarter of the total. The top 10 countries account
for half the total. The remaining 70 countries and sub regions each average just
0.7 percent of the total. If one divides the U.S. into nine regions, the average
region is 2.8 percent or four times as large as the average of the 70 countries.
Some States such as California have as much as 10 percent of the National market
which converts to 2.5 percent of the world market. So a State such as California
ranks among the top 20 if compared to other countries. It, therefore, makes
sense to forecast the individual State markets for important products.
Purchasers of the McIlvaine multi-client market reports can receive this
additional revenue forecast on an electronic spreadsheet. The level of detail is
shown below:
Alabama - Specific Product XX Revenues 2019 ($ Millions)
Industry Segment XX Product Sales $ millions % of U.S. Basis for Forecast
Criterion for Large User No. of Large Purchasers
Food xxx xx Production More than 500 employees xxxx
Wastewater xxx xx MGD 15 MGD xxx
Coal Fired Power xxx xx MW 500 MW xx
Nuclear Power xxx xx MW 1000 MW x
Refinery xxx xx Bbl/day All 130
Pharmaceutical xxx xx production More than 500 employees xxxx
All industries included in basic market report will be included
Total For State of Alabama
Total for South East (one of 9 regions for the U.S.)
A relatively small number of companies purchase the majority of any product.
McIlvaine is identifying these companies individually. The State forecast
provides the useful total of large users in each industry segment. This forecast
can be supplemented with details on each large user.
For some products it may make sense to forecast revenues for sub categories e.g.
splitting iron and coal from general mining or split among the various food
categories such as:
3111 Animal Food Manufacturing
3112 Grain and Oilseed Milling
3113 Sugar and Confectionery Product Manufacturing
3114 Fruit and Vegetable Preserving and Specialty Food Manufacturing
3115 Dairy Product Manufacturing
3116 Animal Slaughtering and Processing
3117 Seafood Product Preparation and Packaging
3118 Bakeries and Tortilla Manufacturing
3119 Other Food Manufacturing
3121 Beverage Manufacturing
For more information on State Revenue forecasts contact Bob McIlvaine at
rmcilvaine@mcilvainecompany.com 847 784 0012 ext. 112.
Why international suppliers should focus on the top 200 prospects (Arcelor
Mittal example)
Many companies recognize the importance of large customers and have assigned
personnel and resources to them. By providing precise forecasting and organized
information on large customers, this major opportunity can be maximized.
McIlvaine achieves this with the Detailed Forecasting, Large Project Tracking
Program. The important parameters are:
• The top 200 suppliers buy more than 60 percent of the products and services.
• A special program should be created to sell to this group.
• International suppliers have the best opportunity selling to large
international customers.
• International customers want global suppliers.
• Large customer are willing to pay higher prices for higher quality equipment
and services and are willing to expend the effort to make a total cost of
ownership evaluation.
• Precise forecasting by product, company and project coupled with timely
information will provide the supplier with the tools he needs.
The Arcelor Mittal example:
Arcelor Mittal is one of the top 200 flow control and treatment purchasers.
Arcelor Mittal produces 98 million tons of steel per year at 194 sites. It
produces twice as much as the nearest competitor or 6 percent of the 1.6 billion
tons of steel produced last year. It is also one the largest mining companies
with both iron ore and coal mining capacity. The company has production sites
around the globe making it one of the top 200 purchasers of flow control and
treatment equipment. Last year it purchased 1.3 percent of the fabric filters
and bags. It is a major valve purchaser with some plants operating more than
50,000 valves.
The company has adopted a global procurement program based on total cost of
ownership. This program launched in 2007 places emphasis on life cycle cost and
not initial price. It seeks long term relationships pooling knowledge and
deploying specialized technical knowledge. This means that companies with better
products have the opportunity to charge the prices commensurate with product
value. They also have an opportunity to provide global service to help ensure
the lowest cost of ownership.
Air Programs: The company is focused on reduction of dust, NOx and SO2. The
capital investment in steel plant air pollution control projects in 2014 was
$180 million. Dust emissions were 621 grams per ton of steel produced which is
down 24% percent of the 2010 level. NOx emissions fell 4 percent in 2014 to 1.1
kg/ton of steel and SOx emissions decreased 3 percent.
Dust emissions from mining operations fell 6 percent to 5.3 million tons in 2014
while NOx fell 3 percent and SOx 26 percent (mainly due to a fuel change).
In 2014 ArcelorMittal R&D division worked on 13 air emission projects to improve
dedusting systems and also processes.
Water Programs: The steel plants use large quantities of water for cooling and
are located adjacent to lakes or rivers. Of 134 steel sites, 20 are located in
regions which are experiencing water stress or scarcity. As a result, the Global
R&D group is focused on water reuse and zero liquid discharge. The water
treatment laboratory in Asturias, Spain is investigating green technologies to
minimize pollutants.
Water at the mines needs to be treated before discharge. Water is also used for
dust suppression, transporting tailings and concentrating ores. Some mines such
as El Volcan in Mexico use special thickeners to avoid the use of tailing ponds.
The Indiana Harbor Works has installed a zero liquid discharge system (ZLD). The
Newcastle, S.A. site has just commissioned a $40 million facility to treat
wastewater. ZLD is already being accomplished at Saldanha and Vanderbijlpark.
Two mine water treatment plants are in design and construction in Kazakhstan. A
major water reduction program has been underway in Romania.
Arcelor Mittal in McIlvaine Program
Several McIlvaine project tracking systems cover the large ArcelorMittal
projects around the world.
Location Timing Project Description
Aviles/Gijon
Spain 2016-2019 Reconstruction of two of 45 coke oven batteries with collection
and scrubbing system.
Ghent, Belgium 2016-2017 $100 million bio ethanol plant using CO gas from steel
with eventual capacity of 47,000 tons of ethanol/yr.
Germany 2016 Minor projects in Bremen, Duisburg, Brandenburg and Hamburg
including galvanizing lines and new pre heat furnace.
Bosnia -Herzegovina 2015-
2016 New dust filters for BOF furnace with mid 2016 completion date. New filters
for sinter plant are already installed. Sinter machine #4 precip internals also
replaced.
Calvert Alabama 2015-
2016
$6.7 million for coating line with pumps and $40 million for slab yard
expansion.
Ostrava
Czech Republic 2014-2016 Valmet is supplying new CFB coal-fired boiler to
replace old existing coal-fired boilers. Fabric filters will be used for dust
capture.
Ostrava
Czech Republic 2014-2016 ZVVZ-Enven Engineering is supplying $25 million DeSOx
project and CKD Phraha is supplying a $50 million DeNOx system.
Hunan Valin
China 2014-2017 New $832 million automotive steel plant.
Acindor
Argentina 2013-
2017 400,000 ton/yr. rolling mill was initiated in 2013 with expectation of a
two year completion date. Five other production lines at the site produce 1.7
million tons/yr.
Dunkirk
France 2013-2015 New $110 million revamp of blast furnace #2 to be completed
this year.
There is also detail on specific plants:
ArcelorMittal Burns Harbor LLC
Unit ID: Hot Dip Coating Line Annealing Furnace Click on Unit ID to view
Emissions Data
Equipment: Selective Catalytic Reduction - SCR
Installation Year: 1999
Primary Contact Name: Robert Maciel Manager, Environmental Services
Telephone: 219-787-4973 E-mail: robert.maciel@arcelormittal.com
ArcelorMittal Cleveland Inc.
Unit ID: Boiler 3 Click on Unit ID to view Emissions Data
Operating Hrs. /Yr.: 8760 Fuel: natural gas, coal
Equipment: Electrostatic Precipitator
ArcelorMittal Indiana Harbor LLC
ArcelorMittal Lackawanna LLC
There are links to air and water permits with considerable detail on each
emitting source:
• Arcelor Monessen coke plant Air permit from 2014-2019 covering coke oven
pushing and quenching the desulfurization plant, the coke pushing baghouse and
benzene NESHAPS control system but an environmental group PennEnvironment is
suing the plant for emitting excess soot, acidic gases and noxious odors since
the decades-old facility went back into operation in April 2004.
• Minorca Mine Virginia City Minnesota air permit with requirements for fabric
filters and scrubbers used in the concentrating and pelletizing of 9 million
tons/yr. of taconite ore to manufacture 3 million tons/yr. of pellets.
• Weirton West Virginia 3 small oil- and gas-fired boilers air permit expires in
2016. A 2012 Title V permit expiring in 2017 covers the reheat furnaces, hot
strip mill pickling lines and HCl regeneration. An NPDES permit on the water
side covers 18 mgd of cooling water discharge and 9 mgd of treated wastewater.
• Dofasco Ontario facility paid $390,000 penalty in 2014 for excess blast
furnace emissions.
• ArcelorMittal Steel USA, Inc. - IN Harbor East, Permit No. IN0000094 - RENEWAL
covers iron & steel, rolling mill operations and finishing operations with
additional support operations: power generation, wastewater treatment with
discharge to the turning base and ship canal. Several storm water outfalls which
have the potential to discharge to these waters are also covered by this permit.
There are details on specific flow control and treatment products:
Pumps: Hydro descaling pumps are used at the Indiana plant. Weir received an
order for $2.8 million for Warman slurry pumps for tailings transfer at Krivoy,
Ukraine.
Sedimentation/Centrifugation: Dawco installed a 43m diameter thickener, a 25m
diameter water tank, a pump house building and a piperack that connects to the
concentrator sector of the Mount Wright Iron Mining Complex in Fermont, Québec.
Monitoring: CiDRA SONARtrac® Process Monitoring Technology is used for product
transfer measurement on a 27 km hydrotransport slurry pipeline in Mexico that
runs from nearby mines to steel plant in Lázaro Cárdenas City, Michoacán. A high
pressure pump injects the slurry into the steel pipeline for the 27 km transit
to the pelletizer plant.
Valves: ArcelorMittal Tubarão (formerly CST-Arcelor) Brazil, had Life Cycle
contracts with Metso for all automated control, manual and safety valves
throughout the ArcelorMittal Tubarão’s plant in Serra City. The total is almost
40,000 valves and included over 700 control valves.
In 2015, ArcelorMittal Tubarão, awarded SGS a four-year contract for the
maintenance of security and control valves. A specialist team of 30 experts will
detect the type of maintenance required for each valve. Valves will then be
removed, opened, serviced and reinstalled. If major repairs are required, the
valve will be taken to the dedicated SGS workshop in the city of Serra.
ArcelorMittal Gent is using 25 Econ-ARI Stevi® control valves and accessories
from Econosto in order to reduce power consumption in a series of heat
exchangers. With this investment, the steel producer expects to reduce its
energy bill by between € 60,000 and € 80,000 per year.
For more information on Detailed Forecasting, Large Project Tracking Program.
Contact Bob McIlvaine at: rmcilvaine@mcilvainecompany.com 847-784-0012 ext. 112.
Cleanroom Activity Remains Highest in Asia
Electronics and generic pharmaceutical activity in Asia continues to fuel
cleanroom growth. McIlvaine tracks the major projects in 80A World Cleanroom
Projects.
While the largest number of new cleanrooms are small, the investment per room is
low. As a result, a relatively few large cleanroom projects account for 50
percent of the filters, fans, HVAC, walls, benches and other hardware. The large
rooms also contain more high purity space. An ISO Class 1 room builder would
likely spend 10 times as much per square foot for filters as would an ISO Class
8 room builder.
For management it is very valuable and feasible to track the large room activity
and thus pursue a large portion of the market directly. The large room projects
slated for start-up in 2016 provide an example.
Sixteen large cleanroom projects are slated for the U.S. A solar cell project
will startup in Brazil. Nine pharmaceutical and biotech cleanrooms will be
completed in France, Germany, Iceland, Switzerland and the UK. The rest of the
projects are in Asia and are listed below
Large Cleanrooms Slated for Start-up in 2016 in Asia
Location City Project Title SIC Description Product
China Kunshan
Tunghsu / KSGT
Flat Panel Displays Panel Filters
China Shanghai Zhangjiang Biotech & Pharmaceutical Base Development Company (ZJ
Base) Pharmaceuticals Biopharmaceuticals
China Shanghai Bayer AG-2 Plastics and High Tech Materials
China Suzhou, Jiangsu and Chungli, Taiwan TTY Biopharm/TOT Biopharm
Pharmaceuticals Pharmaceuticals
India Bengaluru Intel Electronic Components Computer Innovations
India Maharashtra / Taloja, Pune Foxconn Electronic Components Electronics
India Orissa Bharat Biotech International (BBIL) Biotechnology Biotechnology
Japan Ishikawa Prefecture Innovation Network (INCJ) / JOLED Flat Panel Displays
Display Panels/Oled Research
Korea Incheon Free Economic Zone, Seoul Amkor Technology-4 Research &
Development Laboratories R&D Of Semiconductor And Electronics Packaging And
Testing
Singapore Tuas Biomedical Park AbbVie Pharmaceuticals Pharmaceuticals And Active
Pharmaceutical Ingredients
Taiwan Taipei City, Nangang District Academia Sinica Biotechnology Biotechnology
Thailand ROHM Electronic Components Power Devices
Thailand Rayong Trina Solar Solar Cell-Modules Solar Cells
Vietnam Bac Ninh Samsung Display (subsidiary of Samsung Electronics) Flat Panel
Displays Display Modules
Vietnam Hanoi Spire / Government of Vietnam Solar Cell-Modules Photovoltaic
Modules
Vietnam Ho Chi Minh City Samsung Electronics Electronic Components "Smart"
Products
For more information on 80A World Cleanroom Projects
http://home.mcilvainecompany.com/index.php/databases/2-uncategorised/92-80a
Over 70,000 MW of Solid Fuel Fired Generators Slated for 2017
Suppliers are pursuing projects totaling $100 billion for new coal-fired and
biomass boilers slated to start up in 2017. These projects are continually
tracked in World Power Generation Projects. The combustors, steam turbines and
some of the other long delivery items have already been ordered but decisions on
dampers, pumps, valves, nozzles, filters and controls are now being made.
Five of the projects are in Africa, nine are in Europe, two are in South America
but the remainder is in Asia. China has the largest number. Five of the projects
will use biomass as the primary fuel. Four of these are in Europe and one in
India. The 30 non-Chinese Asian projects are shown below:
Fuel Project Name Total Size (MW)
Biomass Vemagiri expansion-GMR, India 768
Coal ACB India Chhattisgarh power plant Kasaipalli, India 900
Coal Barethi power plant-National Thermal Power Corp., India 3960
Coal Chhabra 5,6 power plant-Rajasthan Rajya Vidyut Prasaran Nigam, India 1320
Coal Chipoka power plant-Intra Energy Corp., Malawi 120
Coal Enugu-Minaj Holdings Ltd. power project, Nigeria 1000
Coal Exxaro/GDF Suez power plant, South Africa 600
Coal Gadarwara supercritical power plant -NTPC, India 1600
Coal Genting Ltd power Project in Banten province, Indonesia 660
Coal Godda power project-Jindal Steel and Power, India 1320
Coal Jambi province power plant-EGAT/ Intermining and Energy, Thailand 500
Coal Long Phu 1 supercritical power plant-PetroVietnam, Vietnam 1200
Coal Maitum (Kamanga) (Alcantara) CFB power plant-Sarangani Energy, Philippines
210
Coal Mangrol power plant-Gujarat Industries Power Co., India 600
Coal Manjung 4 supercritical expansion-Tenaga Nasional Bhd., Malaysia 1000
Coal Manuguru power plant-Telangana State Power Generation, India 1080
Coal Meja supercritical power plant-NTPC, India 1320
Coal Mong Duong 2-AES, Vietnam 1200
Coal Mota Layja village power plant-Infrastructure Leasing & Financial Services,
India 4000
Coal Nabinagar supercritical power plant-NTPC/Bihar State Electricity Board,
India 1980
Coal No. 304 Industrial Estate power plant-National Power Supply power project,
Thailand 540
Coal Pagbilao 3 CFB expansion-Aboitiz Power and TeaM Energy Philippines,
Philippines 400
Coal Pemalang supercritical power plant-PLN, Indonesia 2000
Coal Qadirabad (Sahiwal district) power plant, Pakistan 1320
Coal Sampur-Ceylon Electricity Board/National Thermal Power Corp., Sri Lanka 500
Coal Sinboryeong ultrasupercritical power plant 1,2 -Korea Midland Power, South
Korea 2000
Coal Solapur supercritical power plant-NTPC, India 1320
Coal Subic Bay power plant-Kepco Philippines Corp., Philippines 300
Coal Sundergarh supercritical power plant-Coal India/Mahanadi Coalfields, India
1600
Coal Talin 2 supercritical rebuild-TaiPower, Taiwan 800
Coal Termonorte power project-Produccionj de Energia, Colombia 88
Coal Tuzla 7-Elektroprivreda BiH (EPBiH), Bosnia 450
Coal Van Phong 1 economic zone power plant-Sumitomo/Bach Dang-Hanoi Co., Vietnam
1320
Coal Vodarevu UMPP, India 4000
For more information on 40A World Power Generation Projects, click on:
http://home.mcilvainecompany.com/index.php/databases/28-energy/486-40ai
68,000 MW of New Gas Turbine Plants will Begin Operation in 2015
Over 100 gas turbine projects totaling more than 68,000 MW are scheduled for
startup in 2016. These projects are all tracked in Gas Turbine Combined Cycle
Supplier Program. 15,000 MW are slated for the U.S. while 53,000 MW are located
in other countries. Most of the U.S. plants will include a steam cycle. All will
require emission control systems with selective catalytic reduction technology.
Some will incorporate zero liquid discharge for the cooling and wastewater.
United States Summary Total for Startup Date:
Fuel Total Size (MW)
Gas 14980
Fuel Project Name Size
Gas Alpine GT - Wolverine Power, MI 400
Gas Brownsville CCGT - Tenaska/Brownsville Public Utilities, TX 800
Gas Brunswick County CCGT - Dominion Virginia Power, VA 1358
Gas Carty CCGT - Portland General Electric, OR 440
Gas FGE Texas I CCGT - FGE, TX 726
Gas George M Sullivan CCGT expansion - Anchorage Municipal Light & Power, AK 120
Gas Glenarm CCGT expansion - Pasadena Water & Power, CA 71
Gas Good Spring 1 CCGT - EmberClear, PA 300
Gas La Luz Energy Center GT - Public Service of New Mexico, NM 88
Gas La Paloma CCGT - Coronado Ventures, TX 700
Gas Liberty CCGT - Panda Power Funds, PA 825
Gas Montana Power Station Unit 3 GT - El Paso Electric, TX 88
Gas Newark Energy Center CCGT - EIF, NJ 625
Gas Oakley CCGT - PG&E, CA 586
Gas Patriot CCGT - Panda Power Funds, PA 829
Gas Pecan Creek Energy Center GT - NTE Energy, TX 270
Gas Pondera King CCGT - Competitive Power Ventures, TX 900
Gas Port Everglades Energy Center CCGT - Florida Power & Light, FL 1277
Gas Rayonier Fibers CHP GT - Chesapeake Utilities, FL 20
Gas Riverton 12 combined cycle conversion - Empire District Electric Co., KS 100
Gas Roans Prairie Peakers - Tenaska, TX 694
Gas Sand Hill 5B CCGT expansion - Austin Energy, TX 222
Gas St. Joseph Energy Center CCGT - Development Partners, IN 1350
Gas Temple II CCGT - Panda Power Funds, TX 791
Gas Toquop CCGT - EWP Renewable, NV 700
Gas Woodbridge Energy Center CCGT - CPV, NJ 700
The U.S. total could increase if one or more of the Eagle Pines turbines becomes
operational. The 3,400 MW Eagle Pines Project will include three natural
gas-fired combined cycle power blocks. Each block will consist of two 321 MW
Alstom GT36 combustion turbines, two heat recovery steam generators and one 502
MW steam turbine. The combustion turbines may employ evaporative cooling and/or
inlet high fogging for power enhancement. Each heat recovery steam generator is
equipped with natural gas-fired duct burners. The construction of the first
power block is planned to begin in the spring of 2016. Construction of the
subsequent two power blocks are planned to begin fall of 2016 and winter of
2017.
For more information on Gas Turbine and Combined Cycle Supplier Program, click
on:
http://home.mcilvainecompany.com/index.php/markets/28-energy/610-59ei
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Bob McIlvaine
President
847-784-0012 ext 112
rmcilvaine@mcilvainecompany.com
www.mcilvainecompany.com