Many Hot Gas Filter Issues and Options discussed by Experts at AFS
The Hot Gas Decisions session at AFS zeroed in on key issues and options relative to selection and operation of filters and precipitators to capture a range of pollutants. As Tom Hart of AEP pointed out to the attendees, power plants must evaluate mercury, water and solid waste impacts along with any decision to reduce particulate. Tom contributed additional power points on the regulatory maze. These have been incorporated into McIlvaine’s PPAQ decision orchard. The first decision is whether to keep the existing precipitator or to replace it with a baghouse. The key factor is whether MATS particulate limits can be met where particulate is the surrogate for metal toxics.
Mick Chambers of SEI presented a number of examples where precipitators are achieving efficiencies suitable to meet MATS. A hot discussion was generated by the question of whether to use a precipitator or a baghouse for a new power plant. Tom Hart unhesitatingly chose the baghouse. When challenged by Mick, Tom explained some of the operating problems he has seen at AEP plants. Maintaining efficiency in a baghouse is easier, in his opinion, due to the ability to easily replace bags. The same cannot be said for precipitator internals.
Steve Feeney of B&W said that the particulate decision is greatly influenced by the scrubber type selected. He believes that dry scrubbers are the better choice. Dry scrubber efficiency has improved over the years. This makes it a candidate for a range of coals. Steve also talked about successfully capturing and preventing re-emission of mercury in the wet scrubber. This also makes the wet scrubber option more attractive. The scrubber now functions to capture a number of pollutants which results in what Tom Hart described as “scrubber soup.”

There was agreement regarding the difference between a 200 and a 500 SCA precipitator. The good news and bad news is as follows: The good news is that you can increase precipitator efficiency just by increasing the size. The bad news is that the cost rises proportionately. Also there is difficulty expanding the size of an existing precipitator.
This SCA sizing also impacts the capture of activated carbon laden with mercury. Some operators are finding higher mercury readings with sorbent traps than CEMS. The conclusion is that particulate mercury is captured in the sorbent trap but not measured by the CEMS. The further conclusion is that this could be a serious problem once EPA concludes that there is a big hole in the theory of just measuring gaseous mercury.
The opposite experience was communicated by Tom who says that their measurements may even show higher readings with CEMS than sorbent traps but acknowledged that they have large well-operated precipitators with high total efficiency. But not all the power plants are operating in this highly efficient mode. As Tom himself pointed out earlier, it is difficult to maintain precipitators except by shutting them down for repairs.
If a baghouse is chosen, a decision must be made on cleaning type. Reverse air and pulse jets are the options. Glass and synthetics are the common fiber options but ceramics and metals have suddenly joined the list.
Rich Miller of Solaft championed the use of extended surface area bags such as their star bag. He also recommended software to track bag life, predict change-outs and manage operations. This was part of a theme addressed by many of the panel members. It is maintenance and operation which determine performance. With the new continuous mass monitoring requirements the operator cannot operate for any length of time with broken bags without exceeding the limits.
The panel had proponents for membranes on glass and synthetics and proponents for non-woven felts including those with fiber blends by type and size, e.g., nanofibers. Clint Scoble of Testori maintained that non-woven blends can meet MATS requirements. P84 fiber has a different shape than PPS. By blending the two the efficiency/pressure drop ratio can be improved.
Eddie Ricketts of Donaldson cited the efficiency and ease of cleaning associated with membranes. John McKenna of ETS agreed that membranes do provide the highest efficiency. Several of the panelists then discussed initial vs. long-term performance. If the membrane breaks, there is a problem. On the other hand, if the felt pressure drop builds up despite increased pulsing, there is also a problem.
John Eleftherakis of Filtration Group covered the extensive experience on glass furnaces, biomass boilers and incinerators with their ceramic hot gas element. When catalyst is embedded and dry sorbent injection is utilized, results of less than 5 mg/Nm3, 90% SO2 and even 90% NOx removal can be achieved.
Martin Schroter of Dürr provided insight into a unique combination of processes. Very finely powdered limestone is injected into the boiler with the fuel. A ceramic catalytic element follows the economizer. High SO2 removal efficiency is obtained due to the contact time of the calcium particles on the filter element. The clean gas then enters a heat exchanger which can extract lots of valuable heat. Boiler efficiency is also enhanced by the lower volume of gas moved by the ID fan. This results in lower fan horsepower. Elimination of the rotary air heater also eliminates the extra flue gas volume created by air heater leakage.
John McKenna of ETS believes that combining nanofiber and catalyst technology could be a big step forward.
Pavlos Papadopoulos of Purolator displayed results showing that sintered metal fibers perform better than sintered powdered metal. Very high removal efficiencies are achieved at low pressure drop. Purolator has deep and varied experience on a range of applications including smelters.
Sintered metal fibers technology may have some new uses in coal-fired boiler operation according to some new concepts offered by McIlvaine. Coal flyash has been found to contain high percentages of rare earths in contrast to mined coal. China has concluded that flyash is, therefore, a top source for rare earth extraction. The process of capturing flyash is a beneficiation process. But what about refining this even further? What if there were two more particulate separation stages? If the rare earth percentage in one stage was much higher than in others, it could make the rare earth production from flyash even more attractive.
This hot gas session was a positive step toward improving McIlvaine’s hot gas decisions program. We will keep updating the decision guide and the decision orchard. We welcome your input for both.
FABRIC FILTER NEWSLETTER HEADLINES
APRIL 2015
MARKETS
• More Than 2,000 Major Industrial Air Pollution Projects in the Americas in Each of the Next Five Years
• Lots of Mergers in the Gas and Liquids Flow, Control and Treatment Market
HOT TOPIC HOUR
• March 19th Hot Topic Hour Offered Perspective on the Ground Limestone, Catalytic Filter and Hybrid SDA
POWER
• Clyde Bergemann Receives 10-Million Dollar Order for Dust and SO2 Reduction Systems for Polish Power Plant
BIOMASS
• Babcock and Wilcox Vølund AS Awarded Contracts for South Yorkshire Biomass Power Plant
• Valmet to Deliver a Biomass-Based Boiler Plant to Nokianvirran Energia
METALS
• Macrotek Wins Back-to-Back Multi-Million Dollar Contracts for One of World’s Largest Nickel Producers
• U.S. Steel Announces Construction of Electric Arc Furnace and Tubular Products Coupling Facility in Jefferson County, AL

CEMENT
• FLSmidth to Supply Equipment to Egyptian Cement Plant
COMPANY NEWS
• Donaldson Company Celebrates its First Century with NYSE Bell Ringing
• 3M to Acquire Polypore’s Separations Media Business
• Nordic Air Filtration Opens Plant in the United Arab Emirates
• Mobile Demonstration Dust Collectors Provide Customer Training and Education
FINANCIALS
• Strong Bookings Continue to Fuel Babcock and Wilcox’s Growth for Power Generation Segment
• Donaldson’s Quarterly Sales Up 7 Percent in Constant Currencies
• Clarcor Reports Record First Quarter Diluted Earnings per Share
• New Order Bookings and Backlog at New Historically High Level for Hamon
• Nederman Reports Good Profitability and Strong Cash Flow
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GDP UPDATE HEADLINES
May 2015
TABLE OF CONTENTS
AMERICAS
United States
Canada
ASIA
China
India
Indonesia
Japan
Malaysia
Pakistan
EUROPE / AFRICA / MIDDLE EAST
Eastern Europe
France
Norway
United Kingdom

AMERICAS

Canada
International Monetary Fund has lowered its outlook for Canadian economic growth.

It describes Canada’s recent performance as “solid” but says the risk to its growth has been increased by an unusually large drop in oil prices, weaker business investment in the energy sector and lower employment growth

The latest projection from the Washington-based agency calls for the Canadian economy to grow 2.2% in 2015, down from the January estimate of 2.3%.

Canada is expected to outperform Japan and countries that use the euro, but lag behind the United States and the United Kingdom.

The IMF estimates in a report that the American economy will grow 3.1% this year and the U.K’s real gross domestic product will grow by 2.7%.

The IMF also predicts the 18 countries that use the euro will expand 1.5% in 2015, up from a January forecast of 1.2%. The fund forecasts that Japan will grow 1.0% this year, versus an earlier forecast of 0.6%.

Exports have been touted as a savior of the economy, with Canadian exporting set to rise on the lower dollar…The remaining text is not included in this sample.

ASIA

China
Is it time to start panicking about China’s debt? If you believe Beijing won’t support the municipalities that have overdosed on credit over the last few years, then absolutely. But overall, China’s federal level debt remains low, bank’s remain strong despite higher non-performing loans on the balance sheet, and yet we still get a total debt to GDP ratio of a whopping 282%.

First, a little comparison. The U.S. total debt to GDP, which includes household and corporate debt, is 331.7%. The economy has not imploded because of that, though there are plenty of people out there with books and newsletters to sell who say it is only a matter of time. They might be right. The same holds for China.

McKinsey Global Institute blamed China’s debt burden on a credit bubble which began in earnest in 2009. Back then, China was trying to plug up the holes left by the U.S. and European financial crisis. China is export dependent. When its two biggest clients fell because of its own credit bubble, China did what all economies do in crisis — stimulate, stimulate, and stimulate some more.

McKinsey says local debt is the biggest problem. Central government debt is still low, at around 64% of GDP. That gives the government room to — well, stimulate some more. The central bank is currently running its own mini-QE program, which has helped the stock market beat the MSCI Emerging Markets Index by a landslide year-to-date…The remaining text is not included in this sample.

EUROPE / AFRICA / MIDDLE EAST

Eastern Europe
Investors can expect mostly upbeat data from Eastern European markets this week, despite the potential contagion from recession in Russia and financial crisis in Greece, according to Capital Economics.

Russia, Bulgaria, the Czech Republic, Hungary, Poland, Romania and Slovakia are scheduled to report first quarter GDP figures this week. The Russian economy likely contracted by around 3% year over year, with inflation hurting consumer spending. “But industry has held up reasonably well, which has prevented an even sharper fall in output,” Capital Economics writes. For central and southern Europe, Capital Economics sees an expansion in output of 3% year over year for the region, compared with 2.7% in the fourth quarter of 2014. Capital Economics adds:

“There has been very little evidence, so far at least, that the recession in Russia and renewed problems in Greece have had any impact on activity in the region … At a country level, we think that Hungary and Poland were the region’s best performers. We have penciled in GDP growth of 3.3% y/y in both countries, which would roughly be in line with the fourth quarter’s outturn. Elsewhere, we think growth in the Czech Republic accelerated to around 2.0% y/y in the first quarter, from 1.4% y/y in the fourth quarter, and would highlight that the chance of an upside surprise here is high.

As for Russia, Capital Economics expects preliminary first quarter GDP contraction due to the toll from “low oil prices, last year’s ruble crisis and Western sanctions.”

The slump in consumer-facing sectors was probably the biggest drag on growth in Q1 as households’ real incomes collapsed on the back of soaring inflation. Retail sales contracted by 6.9% y/y in real terms over the first three months of the year. Investment in productive capacity was also hard hit, falling by 6.1% y/y in Q1…The remaining text is not included in this sample.
A complete analysis of GDP and monthly updates for individual countries are included as part of Electrostatic Precipitators: World Market or World Fabric Filter and Element Market.
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OIL & GAS SALES LEADS HEADLINES
May 5, 2015
Oil and Gas Project Tracking is available at a discount to Electrostatic Precipitators: World Market or World Fabric Filter and Element Market subscribers.
Treatment chemicals are an important addition to most oil and gas processes. Access to details on worldwide oil and gas projects is provided at a substantial discount to Electrostatic Precipitators: World Market or World Fabric Filter and Element Market subscribers.
(Listed by most current date)
FMC Technologies and Technip to Launch Forsys Subsea JV - Revision Date: 5/5/2015
Oceaneering Announces Contract for Offshore Cape Three Points Development - Revision Date: 5/5/2015
EastSiberian Plc Signs Cooperation Agreement with Petronic in Nicaragua - Revision Date: 5/5/2015
OneSubsea Delivers Multiphase Compressor to Statoil for Gullfaks Field - Revision Date: 5/5/2015
SemGroup to Build Maurepas Pipeline for Motiva - Revision Date: 5/5/2015
East African Leaders Woo Investors for Infrastructure Plan - Revision Date: 5/5/2015
Canada Asks Pipeline Regulator for Safety Guidelines by 2016 - Revision Date: 5/5/2015
Alfa Laval Wins SEK 115 Mln Offshore Pumping Systems Order - Revision Date: 5/5/2015
Two U.S. Funds to Invest $900 Mln in Mexican Gas Pipeline - Revision Date: 5/5/2015
Williams Seeks FERC Approval for Fully Subscribed Pipeline Expansion to Serve Southeast - Revision Date: 5/5/2015
Britain's IGas Strikes Shale Gas Deal with Ineos - Revision Date: 5/4/2015
Enbridge Plans $130 Mln Gulf of Mexico Oil Pipeline - Revision Date: 5/4/2015
Ohio River Valley Plans Condensate Pipeline in Ohio - Revision Date: 5/4/2015
Meritage Midstream Announces January Startup of NGL Pipeline in Powder River Basin - Revision Date: 5/4/2015
Glori Energy, Petrobras Commence Field Wide Implementation of AERO™ System in Brazil
- Revision Date: 5/4/2015
Alfa Laval Wins SEK 75 Mln Natural Gas Order - Revision Date: 5/4/2015
PA DEP Revised Rulemaking Proposal for Oil and Gas Well Environmental Protection Performance Standards - Revision Date: 5/4/2015
EQT to Sell West Virginia Gathering System for $1 Bln - Revision Date: 5/4/2015
Howard Energy Partners Expands into Marcellus Shale with Acquisition of PA Pipeline System - Revision Date: 5/4/2015
South Africa’s SacOil Signs Agreement to Study $6 Bln Gas Pipeline Project - Revision Date: 5/4/2015
Libya Declares Force Majeure on 11 Oilfields Due to Insecurity - Revision Date: 5/1/2015
Technip Awarded Contract to Supply High Technological Flexible Pipes for Lula Alto Pre-Salt Field - Revision Date: 5/1/2015
Work on Pateke-4H Subsea Tie-back Project Underway at New Zealands’s Tui Oil Fields - Revision Date: 5/1/2015
PSE&G Unveils 5-Year Proposal to Continue to Replace Aging Gas Infrastructure - Revision Date: 5/1/2015
OriginOil Launches CLEAN-FRAC PRIME for Standalone Frack Water Treatment - Revision Date: 4/24/2015
Kinder Morgan Confirms Anchor Shippers for Northeast Energy Direct Project - Revision Date: 4/24/2015
BP And Partners to Invest $12 Bln in Egypt Gas Deal - Revision Date: 4/24/2015
Bids on Peru's Biggest Oil Block Starts in April - Revision Date: 4/24/2015
Honeywell Wins Project Management, Engineering Deal for Offshore Vietnam Te Giac Trang Field - Revision Date: 4/24/2015
Technip Awarded Contract from Petrobras Consortium to Supply Flexible Pipes for Lula Alto Field - Revision Date: 4/24/2015
Center for Sustainable Shale Development Expands Its Wastewater Treatment Standard - Revision Date: 4/24/2015
Uganda Announces Tender for Albertine Graben Acreage - Revision Date: 4/23/2015
Wood Group Kenny Secures FEED Contract with Woodside for North West Shelf (NWS) Project - Revision Date: 4/23/2015
L&T Completes $400 Mln Adma-Opco Contract for Umm Lulu Phase-I and Nasr Phase-I Field Projects - Revision Date: 4/23/2015
Flexible Pipe Specialist FlexTech Starts 2015 with Contracts worth over £250,000 - Revision Date: 4/23/2015
Aker Solutions Develops Capping Technology to Limit Deepwater Drilling Risks - Revision Date: 4/23/2015
Petroleum Detected in Fish Tested after Yellowstone River Pipeline Spill - Revision Date: 4/23/2015
ADNOC Sign $500 Mln Technical Agreement with Oxy - Revision Date: 4/23/2015
Oneok Partners Halting Construction at Three ND Gas Plants - Revision Date: 4/23/2015
FES International Subsea Engineering Firm Wins $2 Mln Contract from Saipem - Revision Date: 4/22/2015
Technip Awarded Subsea Contract for the Glenlivet Project, West of Shetlands, UK - Revision Date: 4/22/2015
Fluor Partnership Wins Natural Gas Development Contract in Brazil - Revision Date: 4/22/2015
Statoil and Partners Award Aibel $1 Bln Johan Sverdrup Contract - Revision Date: 4/22/2015
Ezra Wins Multiple Subsea Contracts worth $65 Mln - Revision Date: 4/22/2015
Subsea 7 Wins Contract for Persephone Project in Australia - Revision Date: 4/22/2015
Chinese Oil, Gas and Petrochemicals - Revision Date: 4/22/2015
Petrofac and McDermott Team up to Target Global SURF Opportunities - Revision Date: 4/21/2015
Porvair Wins Major Chinese Gasification Project - Revision Date: 4/21/2015
Genoil and Hebei Zhongjie Petrochemical Sign $700 Mln Contract for Heavy Oil Refinery Utilizing GHU Technology - Revision Date: 4/21/2015
NFEC Signed Contract with Gansu Coal Group to Deliver Valve Products - Revision Date: 4/21/2015
Oman Producing All-Out on Oil as Price Rout Seen Over - Revision Date: 4/21/2015
Global Projects worth $200 Bln Cancelled due to Low Oil Prices - Revision Date: 4/21/2015
Venezuela and Trinidad & Tobago Sign Natural Gas Exploration Agreement - Revision Date: 4/21/2015
West Virginia Oil Train Accident Brings Calls for Tougher U.S. Safety Rules - Revision Date: 4/20/2015
Husky Energy Completes 600,000 Barrels of New Hardisty Crude Storage - Revision Date: 4/20/2015
TransCanada Says Won't Build Oil Terminal at Cacouna, Quebec - Revision Date: 4/20/2015
Pemex Shelves Deepwater Exploration Plan and Cuts $4 Bln in Spending - Revision Date: 4/20/2015
Low Oil Prices Could Be a Deterrent to More than $75 Bln of Investment for Kuwait’s Energy Sector - Revision Date: 4/20/2015
BP's Restructuring Initiative Holds Potential, Results to Improve - Revision Date: 4/20/2015
Venezuela: The Emerging Energy Giant – Analysis - Revision Date: 4/20/2015
Honeywell to Maintain Control Systems for Sasol CTL Plant - Revision Date: 4/17/2015
EU Politicians Edge towards Early Start Date for Carbon Reform - Revision Date: 4/16/2015
Dyna-Mac Wins S$60 Mln Topside Module Fabrication Works in Angola - Revision Date: 4/16/2015
Petrofac Wins $4 Bln EPC Contract in Kuwait - Revision Date: 4/16/2015
KANFA Wins EPC Contract for FPSO Yinson Production - Revision Date: 4/16/2015
Swiber Wins $310 Mln Contract for EPCIC Services from a South Asia National Oil Company
Revision Date: 4/16/2015
Tecnimont Awarded $490 Mln EPC Contract in UAE - Revision Date: 4/16/2015
Amec Foster Wheeler Wins Chevron North Sea Engineering Contract - Revision Date: 4/16/2015
Petrofac Secures Strategic Services Agreements with Algeria’s Sonatrach - Revision Date: 4/15/2015
Saipem Awarded $1.8 Bln Engineering & Construction Contract for Kashagan Field Project
Revision Date: 4/15/2015
BG Group Signs Global Alliance with KBR - Revision Date: 4/15/2015
CO2 Solutions Provides Update on Carbon Capture Project - Revision Date: 4/15/2015
Wood Group Awarded FEED Contract on GWF-2 Development - Revision Date: 4/15/2015
Parsons Wins FEED Contract in Iraq - Revision Date: 4/15/2015
EU Probes Siemens, Dresser-Rand Equipment Deal - Revision Date: 4/15/2015
OOCEP Opens $1.3 Bln Gas Field Processing Plant in Oman - Revision Date: 4/14/2015
GASCO Awards $700 Mln Abu Dhabi Gas Project to Spain’s Tecnicas Reunidas Part 2
Revision Date: 4/14/2015
GASCO Awards $700 Mln Abu Dhabi Gas Project to Spain’s Tecnicas Reunidas Part 1
Revision Date: 4/14/2015
GE and Statoil Launch Collaboration to Accelerate Development of Sustainable Energy Solutions - Revision Date: 4/13/2015
Top HPI Projects of 2014 - Revision Date: 4/13/2015
2014 Global Construction Year in Review: 72% Growth in New Projects - Revision Date: 4/13/2015
Alfa Laval Wins SEK 85 Mln U.S. Natural Gas Order - Revision Date: 4/13/2015
For more information on Oil, Gas, Shale and Refining Markets and Projects click on: http://home.mcilvainecompany.com/index.php/markets/28-energy/471-n049
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WORLD POWER GENERATION PROJECTS HEADLINES
This includes only projects where there was an update during the month. There are thousands of projects in the database.
New power generation projects are tracked in two publications. Fossil and Nuclear Power Generation includes both market forecasts and project data. World Power Generation Projects has just the project data.

Revision Date: 4/1/15

Project Title First Entry Date Location Startup date
Simhadri III expansion-National Thermal Power Corp. 4/1/2015 India Unknown
Sorong power plant-Japan Gasoline Co 4/1/2015 Indonesia Unknown
Zabrze CHP plant-Fortum 4/1/2015 Poland 2018
Mae Moh ultra supercritical expansion-Electricity Gen Auth of Thailand 4/1/2015 Thailand 2018
Odessa IGCC power plant-Summit Power 4/1/2015 TX Unknown
Duyen Hai 2 4/1/2015 Vietnam 2020
Duyen Hai 1 4/1/2015 Vietnam 2015
Manuguru power plant-Telangana State Power Generation 10/1/2014 India 2017
Bin Qasim power plant 7/1/2014 Pakistan 2018
Jaworzno ultra supercritical power plant-Tauron 7/1/2013 Poland 2019
Safaga power plant on Red Sea-Orascom 1/1/2013 Egypt Unknown
Rampal (Friendship. Maitree) power plant-Power Development Board/NTPC 9/1/2010 Bangladesh Unknown
Khargone ultra supercritical power plant-NTPC 4/1/2010 India Unknown
Batang power plant-PT Adaro Energy, J-Power, and Itochu 4/1/2010 Indonesia 2019
Duyen Hai 3-3 supercritical power plant-EVN 1/1/2009 Vietnam 2018
Aqaba Stage 1-Jordan nuclear power plants 12/1/2008 Jordan 2021
Hongyanhe 1-6 nuclear power plant-CGNPC 9/1/2007 China 2021
Kusile supercriticcal power project-Eskom Project Bravo 1/1/2007 South Africa 2018
Sasan supercritical power plant-Reliance Power 1/1/2006 India 2015
Krishnapatnam B supercritic(Sri Damodaram Sanjeevaiah)-Andhra Pradesh Power India 2015
Zuma Energy Nigeria power plant (Itobe 3/1/2015 Nigeria Unknown
Cadiz CFB power plant-North Negros Energy Power 3/1/2015 Philippines 2018
Cox's Bazar (Matarbari) ultra supercritica plant-Bangladesh Power Dev. Board 5/1/2013 Bangladesh 2019
Kudankulam expansion (3 and 4) 9/1/2010 India 2023
Bhadreshwar power plant-OPG Ltd. 9/1/2010 India 2015
Fangjiashan 1,2 7/1/2010 China 2015
Krishnapatnam Phase 1-Thermal Powertech Corp. India 5/1/2010 India 2016
Barakah 1-4 nuclear power plant 6/1/2009 United Arab Emirates 2020
Barapukuria expansion (III)-CMC 3/1/2008 Bangladesh Unknown
Astravyets in Ostrovetsky district--Belarus nuclear power plant 6/1/2007 Belarus 2020
Alvin W. Vogtle 3,4 nuclear power plant-Georgia Power, Oglethorpe Power 6/1/2007 GA 2020
Tanda supercritical power plant-NTPC 8/1/2006 India 2019
Moorburg 1,2-Vattenfall Europe 5/1/2006 Germany 2015
Margam biomass power plant 2/1/2015 UK 2017
Kothagudem power plant 10/1/2014 India 2018
Hub Power Co.power project 10/1/2014 Pakistan 2018
Tuticorin expansion-Neyveli Lignite 12/1/2013 India Unknown
Dahej power plant-Adani Power 1/1/2008 India Unknown
Metsamor-Armenia replacement nuclear power plant 10/1/2007 Armenia 2027
Tiroda Phase I and II power project-Adani Power 10/1/2007 India 2016
For more information on World Power Generation Projects, click on: http://home.mcilvainecompany.com/index.php/databases/28-energy/486-40ai
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Bob McIlvaine
President
847-784-0012 ext 112
rmcilvaine@mcilvainecompany.com
www.mcilvainecompany.com