GAS TURBINE AIR TREATMENT MARKET

UPDATE

 

October 2013

 

McIlvaine Company

(www.mcilvainecompany.com)

 

TABLE OF CONTENTS

 

Market for Gas Turbine Air Treatment to Exceed $10 Billion in 2014

Air Pollution Control (APC) for Gas Turbines - Hot Topic Hour September 19, 2013

Gas Turbine Air Treatment Needs to be Viewed as an Integrated System

Siemens SGT 750 Industrial Gas Turbine Capable of Reducing NOx to Single Digits

 

GAS/OIL PROJECTS – U.S.

 

Panda Power Funds acquires 750 MW Stonewall Combined Cycle Power Project

Duke Energy Florida to issue RFP for 1,640 MW of New Capacity in Citrus County, FL

WPS looking at New Gas-fired Power Plant

Johnson Matthey supplies CO Oxidation Catalyst to 4x200 MW Marsh Landing Gas Turbine Power Plant

Siemens to deliver Three SGT-400 Gas Turbines to Jameson Energy Centre in Kansas

B&W to Supply Natural Gas Boilers to Virginia Manufacturing Facility

 

GAS/OIL PROJECTS – WORLD

 

MHI to supply M701F4 Gas Turbines for Talimarjan Power Plant in Uzbekistan

Meaford Energy proposing Combined Cycle Power Plant in Staffordshire, UK

Siemens Energy to supply Gas Turbines to Edo Cement in Nigeria

Jamaica announces Preferred Bidder for 360 MW Combined Cycle Power Plant

GE to supply 9 GW of Gas Turbine Systems to Algeria

Kuwait planning 280 MW Integrated Solar Combined Cycle Power Plant

Mitsubishi Heavy wins 2,600 MW Combined Cycle power Plant Order from Taiwan

Jacobson Jelco Ghana to build 360 MW Combined Cycle Power Plant in Ghana

 

COMPANY NEWS

 

Donaldson Reports Record Fourth Quarter Earnings

Lydall Announces Financial Results for the Q2 and Six Months Ended June 30, 2013

Clariant Sales Up 2% in 2nd Quarter 2013

GE Altair Neptune offers Greater Flexibility for Marine Gas Turbines

Ahlstrom Adds New Laminator

Yara Reports Record Deliveries in the Second Quarter

Ahlstrom Announces Price Increases for its Filtration Materials Worldwide

Filtration 2013 Headed to Chicago

Decision Trees Represented at Filtration Expo

 

 

 

Market for Gas Turbine Air Treatment to Exceed $10 Billion in 2014

In 2014 operators of gas turbines will spend $10 billion for air treatment. This includes treatment expenditures for 90,000 MW of new systems. It also includes service and consumables for 1.4 million MW of turbine systems in place. These are conclusions reached in a special study conducted by the McIlvaine Company. Gas turbines are increasingly used for power generation by large utilities. They are also used for power and steam generation by a number of industries.

 

Expenditures for air treatment have been rising at close to double-digit rates. One reason is the successful competition with coal. Another is the willingness of operators to obtain better filtration of the inlet air. The third factor is tougher regulations on NOx, particulate, VOCs and CO. 

 

The market includes the following products and services:

 

Gas Turbine Air Treatment Products and Services

Capital

Operating and Maintenance

Intake Housing

 

Weather Protection

 

Conditioning

Nozzles

Pre-filtration

Filters

Coalescers

Coalescers

Final Filtration

Filters

Tempering Air System (Single Cycle)

Dampers, Drives, Fan Parts, Seals

Duct Burner (Combined Cycle)

Burner Parts

Ammonia Injection Grid

Nozzles, Ammonia

CO Reactor

Catalyst

SCR

Catalyst

Process Controls

Sensors, Valves, Seals, Gaskets

 

CEM

Rata Testing, Protocol Gases, Instruments

Silencer

Silencer Parts

Stack

 

 

 

Air Pollution Control (APC) for Gas Turbines - Hot Topic Hour September 19, 2013

Although APC systems have been in operation on gas turbine (GTs) for many years and are proven to produce low emission rates (as low as 0.8 ppm NOx with undetectable levels of carbon monoxide), there are many problems and issues unique to the control of air pollution from GTs that are far different than those faced by coal- or oil-fueled steam plants. For example, GTs that are operated as peaking units have rapid ramp rates that result in severe temperature and flow velocity changes. The SCR catalyst must be carefully selected based on the operating temperature. Then the balance between the cost of catalysts for different operating temperatures and the cost of cooling or dilution systems must be evaluated. If a CO catalyst is included in the design, it may have an influence on SCR catalyst performance. If the GT is also operated on oil when gas prices are high then the sulfur content of the oil must be considered (in regard to SO2 to SO3 conversion and the resulting ammonium bisulfate after the SCR) as well as vanadium content. Gas turbine exhaust is very turbulent and flow modification devices may be required to ensure good mixing of ammonia with the exhaust gas and uniform flow across the catalyst. Backpressure however leads to a reduction in power and temperature changes in the turbine.

 

The following speakers addressed the current issues related to GT emissions control.

 

Bill Gretta, VP for the Power Plant Solutions Division Eneractive Solutions, Inc., provided advice for single cycle SCR purchasers. Eneractive Solutions provides system design and optimization, overall SCR and CO catalyst system design, independent SCR catalyst management, SCR reactor inspections, evaluation and testing, ammonia system design and flow modeling. Bill made the following points:

 

§  Simple cycle SCR poses more design challenges than combined cycle.

§  Water injection can be used to reduce engine NOx to 25 ppm but will increase CO.

§  NH3 slip is difficult to maintain.

§  CO limit is difficult to maintain with excessive water injection.

§  With inlet of 25 ppm of NOx and 90 percent removal requirement, ammonia slip will be an issue.

§  Tempering air adds to the complexity but the alternative of high temperature catalyst is expensive.

§  Flow modeling should always be done.

§  Improved seals can greatly reduce ammonia slip.

 

   

 

 

Bob McGinty, Senior Manager Business Development, SCR NOx Control Systems at Mitsubishi Power Systems Americas, Inc., reviewed aspects of system design. Mitsubishi is considered one of the original pioneers of SCR systems and catalyst technology with more than 600 SCR systems operating worldwide. Mitsubishi catalyst technologies have been licensed globally with focus on the homogeneous honeycomb catalyst technology and joint development of plate catalyst technology. In 1989 Mitsubishi teamed with Corning to form the joint equity US-based catalyst company, Cormetech, to manufacture and supply extruded homogeneous honeycomb catalyst technology products.

 

 

 

Here are some takeaways from Bob’s speech:

 

 

Craig Sharp, Key Account Manager SCR/DeNOx Catalyst & Technology, Haldor Topsoe, introduced a new catalyst.

 

 

 

The CO and SCR catalyst can be combined into one module. There are four configurations including separate catalysts with the CO catalyst before or after the SCR catalyst and the combined SCR-CO or separate SCR catalyst followed by the CO catalyst. The combined catalyst offers high performance in less space.

 

Gas Turbine Air Treatment Needs to be Viewed as an Integrated System

Two recent developments in gas turbine air treatment are the expanded use of HEPA filters for gas turbine intake air and SCR with both CO and NOx catalyst for the tail-end gas. Some dust that the inlet filter does not remove is going to deposit on the catalyst. A facility can use a very small catalyst pitch and save lots of money, but the increase in pressure loss along with deposition will increase operating cost and decrease electricity output. Therefore, the choice of inlet filter needs to be viewed initially in terms of catalyst pitch selection and then in terms of catalyst life.

 

First in California and now in other places, the stack gas emission limits are lower than the ambient air particulate matter concentration. In these cases, the inlet air filter becomes a key element in stack gas compliance. Gas turbine inlet ambient air undergoes a series of treatments.  The initial treatment is to remove large weather-related contaminants e.g., snow, rain, etc. The humidity and temperature of the ambient air are also adjusted to increase the weight and therefore electrical output. This treatment can range from fogging nozzles to a full air conditioning system. Droplets are formed, coalesced and removed. Particulate filtration can be with a series of filters ranging from coarse to HEPA or it can take place with self-cleaning cartridges. 

 

One alternative for NOx control during combustion is the low NOx burner. Another alternate is water injection. Once the air has been mixed with the gas and combusted it passes through other systems in the gas path. In a combined cycle process there is likely to be a duct burner to adjust HRSG steam temperature. This can add to the pollutants. CO and NOx catalysts are also utilized. However the accompanying ammonia injection can create ammonia slip which is regulated and also tends to foul the catalyst.

 

With single cycle systems many of the air treatment challenges are more complex as was pointed out by Bill Gretta in the webinar. If a low temperature catalyst is used, tempering air is needed. This creates a challenge in providing laminar flow to the catalyst. If high temperature catalyst is used, higher catalyst costs are encountered and higher maintenance is possible.

 

The air treatment needs are not static. The higher performance turbines are more likely to be compromised by small particles. The use of gas turbines and certainly the use of SCR are expanding to applications that are more challenging. The seawater and salts found in marine applications including floating production, storage and offloading (FPSO) units are examples. 

 

Application in refineries in South America where inlet air quality may be low and fuel includes less than pristine liquids is another example. The rapid cycling of turbines complementing wind and solar is another newer challenge.

 

The changes and increasing complexity relative to gas turbine air treatment have demonstrated the need for a system to aid decision makers. McIlvaine will address this need with Gas Turbine Air Treatment Global Decisions Positioning System™ (GDPS). Details on this system will be forthcoming.

 

The entire September 19 recording can be heard at: Air Pollution Control for Gas Turbines   111 minutes

 

You will need to enter your name and email address after clicking link to view recording. 

Bios, Abstracts and Photos can be seen at BIOS, ABSTRACTS, PHOTOS - 9-19-13.htm

 

The individual presentations are as follows:

 

 

Siemens SGT 750 Industrial Gas Turbine Capable of Reducing NOx to Single Digits

Siemens recently launched the SGT 750 industrial gas turbine, capable of reducing NOx to single digits. Siemens has already provided one new SGT 750 turbine for a CHP plant in Greifswald, Germany where it generates 37 MW. The feed gas for the power plant is imported from Russia through the Baltic pipeline and the gas is pre-heated before use in the turbine.

 

“The new industrial gas turbine is mainly aimed at combined heat and power applications, primarily for those customers who have a need for heat, and is able to perform well for the needs of a German municipality, for instance. It can supply about 37 MW electrical and 45 MW heat energy and its operational flexibility and short startup ability enables its use in highly-renewable energy markets,” said Dietmar Augele, Regional Sales Manager for Germany at Siemens. “We have the potential for single digits, below 10 ppm. It is an advanced model for this capacity range. It stays well below legislation limits.”

 

Markus Tacke, CEO Business Unit Industrial Power Siemens Energy, added that industrial turbines under development were capable of very low NOx levels. “We are optimistic that we will be able to achieve 5 ppm. The Griefswald customer had specifications in terms of NOx and we want to see the machines in the field in operation. We want to see long-term experience with the machines.”

 

GT-Series of Catalyst for Gas Turbines = Lower Pressure Drop and Improved Activity

The DNX® GT-series is Haldor Topsøe’s newly-developed line of catalysts tailored for gas turbine service. The GT-series comprises a range of GT catalysts for NOx reduction and GTC catalysts for CO oxidation. Topsøe’s DNX® GT-series offers:

 

 

The GT catalysts feature an enhanced SCR activity which has been achieved through reformulating and changing the monolith structure of the original DNX® catalyst. An increased specific surface area and a higher catalyst wall utilization have been achieved, which together with a larger open area provide an attractive combination of increased activity and lower pressure drop.

 

The GTC catalysts benefit from a dual functionality which makes the catalysts active in CO and VOC oxidation as well as in the SCR reaction. The dual function of the GTC catalysts makes it possible to locate the CO oxidation catalyst downstream of the SCR in the HRSG. The SCR can then be designed with excess ammonia slip which is subsequently eliminated across the GTC catalyst with the remaining part of the NOx in the flue gas. This combined GT-GTC solution offers more than 40 percent reduction in SCR catalyst volume and more than 25 percent reduction in total pressure drop.

 

GAS/OIL PROJECTS – U.S.

 

Panda Power Funds acquires 750 MW Stonewall Combined Cycle Power Project

Panda Power Funds has acquired a majority interest in a planned 750 MW combined cycle power plant located in Loudoun County, Virginia. The natural gas-fueled Stonewall generating station expects to enter commercial operations during the spring of 2017. Panda Power Funds’ partners in the Stonewall project include Bechtel Development and Green Energy Partners/Stonewall, the project’s original developer. The project received its air permit from the Virginia Department of Environmental Quality in April of 2013. The generating station will use reclaimed municipal wastewater from the Town of Leesburg to cool the power plant. The Stonewall power plant will also be a “zero-liquid-discharge” plant.

 

Duke Energy Florida to issue RFP for 1,640 MW of New Capacity in Citrus County, FL

Duke Energy Florida plans on issuing a Request for Proposals (RFP) to supply around 1,640 MW of new generating capacity in Citrus County, FL beginning in 2018. The proposals will compete with Duke’s option of building its own natural gas-fired combined cycle power plant in the county. The RFP will be released on October 8. "We have a need for significant generating capacity in 2018, and through the RFP (request for proposals) process, we will be able to identify the most cost-effective, safe and reliable generation source for our customers," said Alex Glenn, Duke Energy's Florida president.

 

WPS looking at New Gas-fired Power Plant

Wisconsin Public Service (WPS) Corp. said it will need more power available for its customers by 2019. While it’s exploring development of a new natural gas-fired power plant, the utility said it also plans to request bids from companies that would sell WPS more power under either short- or long-term contracts. WPS spokesman Kerry Spees said a decision on whether to build a power plant – or contract with someone else to buy electricity under a contract – is expected to be made late next year. A filing with state regulators will be made by late 2014, he said. WPS has narrowed the number of sites for a potential new power plant to two – the Pulliam coal-fired power plant site in downtown Green Bay and the Fox Energy Center, a natural gas-fueled power plant near Kaukauna.

 

Johnson Matthey supplies CO Oxidation Catalyst to 4x200 MW Marsh Landing Gas Turbine Power Plant

Johnson Matthey’s Stationary Emissions Control (SEC) group has successfully commissioned CO oxidation catalyst to reduce CO, VO and toxic emissions from four 200 MW simple cycle gas turbines. The turbines are part of GenOn Energy’s Marsh Landing Generating Station. Marsh Landing is capable of quickly generating up to 800 MW of electricity if renewable power sources, such as wind turbines and solar power are unavailable The gas-fired peaking facility incorporates quick-start 200 MW Siemens SGT6-5000F turbines that can reach full load in 12 minutes. Johnson Matthey’s oxidation catalyst was chosen by Mitsubishi Power Systems Americas, Inc. for integration into its hot SCR system. Benefits of the catalyst include fully brazed substrate to withstand turbulence and quick startup capability.

 

Siemens to deliver Three SGT-400 Gas Turbines to Jameson Energy Centre in Kansas

Siemens has been awarded a contract by Kansas Municipal Energy Agency for the supply of three SGT-400 gas turbines and generators that will be installed at the Jameson Energy Centre in western Kansas. The three combustion turbines will add 27 MW power to the Garden City, Kansas area. The overall installation and construction will be managed by the engineering company Sega Inc. The project is expected to be operational in early 2014.

 

B&W to Supply Natural Gas Boilers to Virginia Manufacturing Facility

Babcock & Wilcox Power Generation Group, Inc. (B&W PGG) has been awarded a contract to design and supply FM water tube package boilers to engineering and construction firm Black & Veatch for a project at a manufacturing facility in Virginia. Each FM water tube package boiler will supply steam for power generation and industrial processes at Celanese Corporation’s manufacturing facility in Narrows, VA. The dual fuel boilers, which can operate using either natural gas or oil, will replace coal-fired units currently used at the plant. Material delivery is scheduled for April 2014.

GAS/OIL PROJECTS – WORLD

 

MHI to supply M701F4 Gas Turbines for Talimarjan Power Plant in Uzbekistan

Mitsubishi Heavy Industries (MHI) has been awarded a contract for supply of its M701F4 gas turbine and generators for two combined cycle power plants which Uzbekenergo is constructing in Uzbekistan. Awarded by Daewoo International Corporation, the contract covers delivery of two sets of M701F4 gas turbines for the power plants, which are scheduled to be built at the existing Talimarjan power plant in Qashqadaryo Province, Uzbekistan.

 

Meaford Energy proposing Combined Cycle Power Plant in Staffordshire, UK

Meaford Energy Ltd is proposing a new gas-fired combined cycle power station at the Meaford Business Park, located northeast of Stone, Staffordshire, UK. The plans are at a very early stage. Meaford Energy Ltd is currently developing its outline and at the appropriate time will begin an initial, informal consultation with the community and key stakeholders.

 

Siemens Energy to supply Gas Turbines to Edo Cement in Nigeria

Siemens Energy has won a contract from Edo Cement of Nigerian BUA Group to supply three of its model SGT-500 gas turbines. The industrial turbines would be deployed for electric power generation for the Okpella Cement factory in Okpella, Edo State Nigeria. The gas turbines provide the added benefit of low emissions and delivery is scheduled for 2014.

 

Jamaica announces Preferred Bidder for 360 MW Combined Cycle Power Plant

The Office of Utilities Regulation (OUR) yesterday announced that Azurest Cambridge, which is believed to have proposed to provide energy to the national grid at US$0.1390 cents per kilowatt-hour, is the preferred bidder for a 360 MW combined cycle power project in Jamaica.

 

GE to supply 9 GW of Gas Turbine Systems to Algeria

GE signed three contracts totaling $2.7 billion with Societe Algerienne de Production de l’Electricite (SPE), a unit of Sonelgaz, to supply heavy-duty combined cycle gas turbine and aeroderivative gas turbine technology for nine power plants totaling 9 GW in Algeria. The three agreements include six new combined cycle power plants that will add more than 8 GW of electricity, two fast-track projects that add 528 MW of capacity for summer demand, and a new simple cycle power plant to add 370 MW of capacity. The 8 GW of power plants are expected to begin simple cycle duty in 2015 and combined cycle operation in 2017.

 

For the second agreement, GE delivered its aeroderivative gas turbines to help the country meet its 2013 summer electricity peak demand. As part of the third agreement, GE received an order for more than $150 million to supply power generation equipment to SPE Spa for the Hassi R’mel simple cycle power plant.

 

Kuwait planning 280 MW Integrated Solar Combined Cycle Power Plant

Kuwait’s Technical Office for Examining Development Projects and Initiatives has signed a contract with HSBC for consulting for the Al-Adbaliya Integrated Solar Combined Cycle (ISCC) power plant, Kuwait’s Kuna news agency reports. The 280 MW power plant will be built in Al-Abdaliya at a projected cost of KD 926.75 million. The solar field, using parabolic trough technology, will account for 60 MW of total power.

 

Mitsubishi Heavy wins 2,600 MW Combined Cycle power Plant Order from Taiwan

Mitsubishi Heavy Industries Ltd. won an order jointly with Taiwanese engineering firm CTCI Corp. for a combined cycle power generation plant from Taiwan Power Co. The 2,600 MW natural gas-fired power plant will be built in Tunghsiao. The three combined cycle islands will start operation between September 2016 and June 2017.

 

Jacobson Jelco Ghana to build 360 MW Combined Cycle Power Plant in Ghana

A Norwegian energy company is to construct a 360 MW combined cycle power plant at Inchaban (Aboadze) in the Shama District in the Western Region, Ghana, to augment the power supply in the country. The company, Jacobson Jelco Ghana Limited, is proposing to construct a 360 MW power plant that will be run with natural gas and light crude oil. The company has already paid compensation to 32 farmers who have been affected by the project. Ghana’s generating capacity is to double to 5,000 MW by 2016.

 

Projects Revised during August 2013

 

Revision Date:

 Project Title

First Entry Date

Location

Startup date

 Inchaban combined cycle-Jacobson Jelco Ghana Ltd.

9/1/2013

Ghana

2016

 Yajva combined cycle-OJSC EON

9/1/2013

Russia

2011

 Rabigh gas turbine expansion -Saudi Electricity Co

9/1/2013

Saudi Arabia

Unknown

 Turkmenabat fast track gas turbine power plant

9/1/2013

Turkmenistan

2014

 Mary fast track gas turbine power plant

9/1/2013

Turkmenistan

2013

 Ashgabat fast track gas turbine power plant

9/1/2013

Turkmenistan

2013

 Shahjibazar combined cycle power plant

4/1/2013

Bangladesh

2015

 Yangon combined cycle power plant

6/1/2012

Myanmar

2015

 Jamaica Public Service Co. combined cycle power project

12/1/2011

Jamaica

Unknown

 Salka village power plant-Chhattisgarh Power Ltd

7/1/2011

India

unknown

 Champion site power plant-Robinson Power

6/1/2011

PA

Unknown

 Talimarjan combined cycle power plant-Uzbekenergo

4/1/2010

Uzbekistan

2016

 Loudoun (Stonewall) gas turbine power plant-Green Energy Partners/Panda

4/1/2010

VA

2017

 Samsun combined cycle power plant-OMV

2/1/2010

Turkey

2013

 Ghorasal peaking power plant

9/1/2009

Bangladesh

Unknown

       

 

 

Project Title

First Entry Date

Location

Startup date

 Nyagan combined cycle power plant-GRES

8/1/2009

Russia

2014

 Safi IPP-ONE

8/1/2008

Morocco

2017

 Sandy Creek Energy Associates plant

3/1/2004

TX

2013

 

COMPANY NEWS

 

Donaldson Reports Record Fourth Quarter Earnings

Donaldson Company, Inc. (NYSE: DCI) announced its financial results for its fiscal 2013 fourth quarter. Net sales for the three months ended July 31 was $633 million, 4% less than the same period in 2012. Operating income is reported at $100 million and net earnings at $73 million, both slightly increased compared with the same period last year.

 

“While global economic conditions in many of our end markets remained challenging, we delivered record fourth quarter net income and earnings per share," said Bill Cook, Donaldson's CEO. "Our overall sales were down from the fourth quarter of last year primarily due to our Engine Products OEM businesses in the U.S. and Asia and our Industrial Products businesses. However, we also had a number of businesses and regions that saw year-over-year increases. Our Engine Aftermarket sales increased 3 percent from last year and have now grown sequentially for the second straight quarter. Regionally, we achieved strong local currency sales growth in Latin America, India, and our European Engine business in the quarter."

 

"Despite our lower overall sales, we delivered higher operating income with a record operating margin of 15.8 percent. Over the last year, we have worked to align our manufacturing and operating expenses with current Customer demand while generating significant savings from our ongoing Continuous Improvement initiatives. During the quarter, we also incurred restructuring charges of $1.2 million as part of these alignment efforts. Due to our strong operating margin performance, we delivered record net income and EPS in the fourth quarter."

 

"Looking forward, we believe that many of our end markets have now stabilized and will begin to grow moderately during the second half of our FY14. Overall, we are expecting our full year sales to increase percentage-wise in the low- to mid-single digits in FY14. We plan to maintain our operating focus on our Continuous Improvement initiatives. We will continue to invest in our Strategic Business Systems project during FY14. Our overall growth outlook and operational performance is anticipated to deliver FY14 EPS of between $1.65 and $1.85 per share."

 

FY14 Outlook:

 

 

Engine Products:

 

We forecast FY14 sales to increase 1 to 7 percent, including the impact of foreign currency.

 

 

Industrial Products:
We forecast sales to be consistent with FY13, including the impact of foreign currency.

 

 

Lydall Announces Financial Results for the Q2 and Six Months Ended June 30, 2013

Lydall, Inc. recently announced financial results for the second quarter and six months ended June 30, 2013.

 

Second Quarter 2013 highlights compared to Second Quarter 2012:

 

 

Dale Barnhart, President and Chief Executive Officer, stated, "Overall, I am pleased with Lydall's results for the second quarter of 2013 as our consolidated operating margin was at the highest level of any quarterly period in recent history.  We continue to benefit from strong demand for our T/A Fibers automotive parts in North America on existing platforms and new platform launches.  This quarter we also saw improvement in European demand for Lydall's T/A Metals automotive parts and industrial filtration products in our Performance Materials segment compared to the first quarter of 2013.

 

"In the third quarter of 2013, we expect favorable conditions to continue in the North American automotive market and anticipate demand to be consistent with the first half of 2013. In the Performance Materials segment, we anticipate that positive trends in volume in both North America and Europe will continue."

 

Clariant Sales Up 2% in 2nd Quarter 2013

Clariant (formerly Sud-Chemie) is a supplier of catalysts for gas turbine air treatment. Clariant announced second quarter sales in 2013 from continuing operations of CHF 1.544 billion compared to CHF 1.527 billion in the prior-year period, an increase of 2% in local currencies and 1% in Swiss francs. Organic growth of 2% was entirely due to higher sales volumes. Similar to the first quarter of this year, the negative currency effect of 1% was due to a marked weakness of the Brazilian real, the Japanese yen and the Indian rupee against the Swiss franc.

 

Business conditions did not alter significantly between the first and second quarter of the current year. The Care Chemicals Business Area grew 8% in local currencies on the back of strong growth in all segments. Natural Resources was 6% higher, with strong growth in the Oil Services business overcompensating for ongoing weakness in the structurally challenged Water Treatment business. In Catalysis & Energy, business activity in Catalysts picked-up from the first into the second quarter, following the normal seasonal pattern with increasing sales quarter-by-quarter as the year progresses. Despite this positive development Catalysts did not reach the exceptional high sales recorded in the previous year. Sales in the Plastics & Coatings Business Area remained flat.

 

From a regional point of view, Clariant achieved mid-teen sales growth in Latin America, while Asia/Pacific was temporarily weak at the previous-year level and Europe and North America were flat to marginally higher. Compared to the first quarter, the rate of expansion in North America has slowed. Middle East & Africa continued on a low level given a weak Water Treatment business and a high comparable basis in Catalysts.

 

Clariant will focus on innovation, growth and cost efficiency leading to further top-line growth in local currencies and improved profitability in 2013. For the mid-term, Clariant confirms its 2015 targets of an EBITDA margin of above 17% and a return on invested capital (ROIC) above the peer-group average.

 

GE Altair Neptune offers Greater Flexibility for Marine Gas Turbines

Altair Neptune represents the very latest in gas turbine inlet protection technology for the marine environment. The system utilizes the familiar three-stage vane/coalescer/vane approach, but represents a superior level of salt and water removal performance compared to traditional systems. Operating at velocities as high as 15 m/s (3000 FPM), the AltairNeptune filtration system allows greater flexibility due to its compact size.

 

Ahlstrom Adds New Laminator

Ahlstrom Advanced Filtration has installed a new laminator at its Fabriano plant to support the manufacture of high-performance composite media.

 

Ahlstrom adds that the media will be used for advanced filtration applications such as hydraulic, high-efficiency and industrial air.

 

The new laminator can utilize a variety of adhesives, such as polyurethane, copolymers and polyamides. The machine can handle many different types and sizes of substrates. In addition to wetlaid paper or glass, the laminator can process meltblown media, spunbond scrims, plastic mesh, or metal wires. The adhesive can be applied to either side of a structure, and the coating weight can be adjusted.

 

According to Ahlstrom, these flexible features allow the manufacture of high-performance composites with optimum physical integrity, for good processing performance, as well as minimum pressure drop. Specifically, the minimal amount of adhesive and the particular adhesive pattern help to achieve optimum air flow and maximum dust holding capacity.

 

Ahlstrom adds that in hydraulic filtration applications, the construction of laminated multilayer media will offer good added value. Traditionally, hydraulic filters consist of a 6-layer construction, including a pre-filter micro-glass media, a fine-filtration micro-glass media, spunbond scrims and wire mesh protection on both upstream and downstream side. These layers are individually fed and loosely co-pleated, which makes a pleating process difficult and slow, and causes a lot of material waste and potential for defects.

 

For the manufacture of high-performance hydraulic filters, Ahlstrom says that its ready laminated combination media will allow much simpler processing, offering cost savings and waste reduction.

 

Yara Reports Record Deliveries in the Second Quarter

Yara International ASA delivered strong second-quarter results, with a 21% increase in fertilizer deliveries, partially offsetting the negative development in commodity fertilizer prices. Global urea prices declined almost 30%, while value-added fertilizer prices were broadly in line with a year ago.

 

"Yara reports a strong second quarter with record deliveries," said Jørgen Ole Haslestad, President and Chief Executive Officer in Yara.

 

"While we have seen a considerable price decline for urea - almost 30% - our value-added product prices are broadly in line with a year ago, as continued strong food prices motivate farmers to optimize productivity with higher-efficiency fertilizer," said Jørgen Ole Haslestad.

 

Yara reports second-quarter net income after non-controlling interests of NOK 1,865 million (NOK 6.68 per share), compared with NOK 2,787 million (NOK 9.82 per share) a year earlier. Excluding net foreign exchange loss and special items, the result was NOK 7.98 per share compared with NOK 10.80 per share in second quarter 2012. Second-quarter EBITDA excluding special items was NOK 4,066 million compared with NOK 5,194 million a year earlier.

 

Yara fertilizer deliveries increased for all main product groups. Urea sales increased by 42%; reflecting higher sales of Qafco urea primarily in Brazil and North America, but also in the Mediterranean region. Compound NPK saw continued strong demand, and deliveries were up 30% with strong European and Asian core market growth. Nitrate deliveries were 14% above last year, mainly reflecting higher European sales.

 

Second-quarter nitrogen fertilizer industry deliveries in Europe were up 14% reflecting strong demand for immediate consumption, following poor weather in March. The European nitrogen fertilizer industry enters the 2013/14 season in Europe with lower stocks, in Yara's case 19% lower than a year ago. European farm margins remain strong, with somewhat lower cereal prices but significantly higher dairy prices than a year ago.

 

Link to report and presentation:
http://www.yara.com/investor_relations/quarterly_report/index.aspx

 

Link to webcast 19 July at 09:30 CEST:
http://media01.smartcom.no/Microsite/start.aspx?eventid=7056

 

Ahlstrom Announces Price Increases for its Filtration Materials Worldwide

Ahlstrom, a global high performance fiber-based materials company, announces price increases in the fourth quarter of 2013 for its filtration materials globally. The price increases will be made to compensate for the continued rise in raw material costs such as specialty pulps, chemicals and energy as well as adverse currency fluctuations. 

 

Prices of specialty fibers including mercerized pulp, cotton and glass, as well as energy and chemicals have continued to rise steadily over recent months.

 

The price increase will affect filtration materials produced by Ahlstrom globally. The level and timing of the increase will depend on the markets served, the raw material content of the product and the agreements in place. The increase will be up to 10%. Specific details will be discussed with each customer individually by the appropriate sales teams.

 

Filtration 2013 Headed to Chicago

INDA’s Filtration International Conference and Exposition, the largest filtration event in the Americas, is returning to Navy Pier in Chicago, Illinois, taking place from 12-14 November 2013.

 

Over 130 exhibitors will be showcasing the latest filtration innovations, technologies and end products from around the world. More than 1600 key decision-makers from 30 countries will take part in the show that will be presenting new materials, roll goods, machinery, new technology and filter media components.

 

Dave Rousse, INDA President, said: “The annual Filtration event is truly a global venue bringing together everyone in the filtration value chain for three days of important business interactions and forward looking information. Filtration is one of the nonwoven industry’s fastest growing segments and Filtration 2013 will showcase the latest innovations from industry leaders.”

 

This year Filtration will offer three days of conference content, with the popular Filtration Air and Liquid Tutorials. The National Air Filtration Association (NAFA) will once again this year be presenting their Air Tutorial and Dr Christine Sun, Textile Research Associates, will be leading the Liquid Tutorial.

 

This year’s conference theme for Filtration is ‘Filtration: Protecting Health & Environment’. The keynote session sets the tone for this theme as Dr John D. ‘Jack’ Spengler, PhD, Akira Yamaguchi Professor of Environmental Health and Human Habitation, Harvard Public Health, will be discussing global climate change and the effects on human health.

 

McIlvaine Company will be creating a number of GdPS Route Maps. One will be on gas turbine air treatment.  There will be decision stops at the various exhibit stands and at the speech locations which are relevant to the subject.

 

Decision Trees Represented at Filtration Expo

 

Filter fibers and membranes       Filter Media

Laminar and Cartridge Filters      Filter Components

Testing and Other Services                Niche Experts

 

Global Positioning System Route Maps

 

        

 

Gas Turbine Air Treatment

Engine coolant filtration

Cabin air filtration

Power plant stack gas

             

 

 

McIlvaine Company

Northfield, IL 60093-2743

Tel:  847-784-0012; Fax:  847-784-0061

E-mail:  editor@mcilvainecompany.com

Web site:  www.mcilvainecompany.com