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Electric Fuel Control Valve Streamlines Plant Operations

A Frame 6B-powered cogen plant in California was plagued with fuel-gas valve problems, usually requiring at least a man-shift’s worth of work each outage to disassemble, clean seats/plugs, and reassemble. One solution is to reheat the fuel gas to above the dew point (120-130F) in between the valves, but this is considered far from ideal. The better solution proved to be replacing the original valve with a “smart” electric control valve in the same location as the original and a separate solenoid-operated stop/isolation valve about 6 ft upstream—just outside and below the turbine enclosure.

Revision Date:  5/28/2015

Tags:  221112 - Fossil Fuel 化石燃料, Fuel System, Valve, Maintenance, Combined Cycle Journal, USA


Continuous-Blowdown Block Valve Reduces Startup Time

At Essential Power LLC’s Newington Energy Facility, the high-pressure (HP) steam-drum continuous blowdown system was designed to cascade flow to the intermediate-pressure (IP) steam drum. While the valve worked well for controlling flow, it did not have the degree of leak-tightness required for stopping flow from the drum during typical overnight shutdowns. An automatic full-port ball valve was installed upstream from the existing automatic control valve to eliminate the risk of flashing.

Revision Date:  5/28/2015

Tags:  221112 - Fossil Fuel 化石燃料, Valve, Leakage, Combined Cycle Journal, USA


Eliminate Leakage by Drain, Vent, Block Valves

Select your valves carefully. Be sure metal seats are available when service temperatures are 400F and above, stems are blowout-proof, seat leakage meets the tightest specs after installation, coatings assure long life, and can be accessed internally, inline, for inspection and maintenance.

Revision Date:  5/28/2015

Tags:  221112 - Fossil Fuel 化石燃料, Valve, Leakage, Maintenance, Combined Cycle Journal


Water-Cooled Check Valves Boost Reliability of 7FA Liquid Fuel System

Owners/operators of dual-fuel gas turbines often experience coking problems with standard liquid-fuel check valves. After switching from oil to gas, the oil remaining in check valves, which are located close to the combustors, is exposed to high temperature. Water-cooled check valves for the liquid-fuel circuit can help to alleviate the problem.

Revision Date:  5/28/2015

Tags:  221112 - Fossil Fuel 化石燃料, Jasc-Controls, Valve, Fuel System, Dual-fuel, Coking, Combined Cycle Journal


Converting from Hydraulic to All-Electric Gas Control Valves Benefits Frame 6 Owners

Young & Franklin valves have been in use on Frame 6 gas turbines for a decade. One advantage of an all-electric control valve is that it eliminates varnish issues by eliminating the control oil required by hydraulic actuators. Plus, electric valves are more responsive than hydraulically operated valves, have greater range, are easier to maintain, and enhance plant safety.

Revision Date:  5/28/2015

Tags:  221112 - Fossil Fuel 化石燃料, Young & Franklin, Valve, Fuel System, Combined Cycle Journal


Inspect Steam Valves for Stellite Delamination

Stellite liberation from large valves installed in high-pressure (HP) and hot reheat (HRH) steam systems serving F-class combined cycles has emerged as an important industry concern. EPRI has established a committee on “Cracking and Disbonding of Hardfacing Alloys in Combined-Cycle Plant Valves” to dig into the details. The work, funded by several sponsors, began early this year. John Shingledecker (jshingledecker@epri.com), the technical manager for this program, said the project timeline is estimated at 14 months.

Revision Date:  5/21/2015

Tags:  EPRI, Structural Integrity Associates, Valve, Maintenance, Delamination, Combined Cycle Journal


Groome Industrial Service Company Profile in the Combined Cycle Journal, October 1, 2013

We offer a variety of SCR and CO Catalyst cleaning and maintenance services nationwide. Our methods have been value engineered and proven effective. We have formed strategic alliances with industry experts and catalyst manufacturers to ensure that we offer the most widely supported, comprehensive, turn-key service available.

Revision Date:  10/23/2013

Tags:  221112 - Fossil Fuel 化石燃料, Groome Industries Services, Catalyst, Service & Repair, Combined Cycle Journal


Dry Ice Blasting of Atlanta - Air-Inlet House Listing in Combined Cycle Journal, October 1, 2013

Dry Ice Blasting of Atlanta offers professional dry ice contract cleaning services performed at your facility. We provide dry ice blasting equipment, compressed air supply, pellet-sized dry ice and our team of trained and certified experienced operators to perform professional cleaning services at your location. Dry Ice Blasting of Atlanta has completed cleaning projects for many power generation applications including generators, turbines, stators, rotors and compressors.

Revision Date:  10/23/2013

Tags:  221112 - Fossil Fuel 化石燃料, Dry Ice Blasting of Atlanta, Service & Repair, Combined Cycle Journal


ABB Power & Water Solutions Company Profile in the Combined Cycle Journal, October 1, 2013

ABB is a leading provider of integrated power and automation solutions for conventional and renewable based power generation plants and water applications. The company’s extensive offering includes turnkey electrical, automation, instrumentation and control systems supported by a comprehensive service portfolio to optimize performance, reliability, and efficiency while minimizing environmental impact. ABB turbine control systems include solutions for gas turbines, steam turbines (both utility and industrial), and hydro turbines.

Revision Date:  10/23/2013

Tags:  221112 - Fossil Fuel 化石燃料, ABB, Control System, Combined Cycle Journal


Cleaver-Brooks Company Profile in the Combined Cycle Journal, October 1, 2013

Cleaver-Brooks is committed to offering the best boiler room solutions in the industry – for the lifetime of your system. Our extensive breadth of product covers a wide range of sizes from 10,000 to 1,000,000 pounds of steam per hour and includes packaged watertube, wasteheat, and heat recovery boilers and packaged burners. Additionally, we offer supporting controls systems, packaged water systems, exhaust stack solutions, and complete aftermarket solutions in terms of parts and service.

Revision Date:  10/23/2013

Tags:  221112 - Fossil Fuel 化石燃料, Cleaver-Brooks, Steam Turbine, Service & Repair, Combined Cycle Journal


Emerson Process Managment Company Profile in the Combined Cycle Journal, October 1, 2013

Backed by five decades of power industry expertise and proven, long-term service and support, only Emerson offers complete control system retrofits on all major gas turbines, steam turbines and generators. Designed specifically for the power industry, our Ovation™ control system offers features that general-purpose control systems simply don’t have including fully coordinated boiler and turbine control, integrated generator exciter control, automated startup and shutdown sequencing, fault tolerance for failsafe operation, extensive cyber security features and embedded advanced control applications that can dramatically improve plant reliability and efficiency.

Revision Date:  10/23/2013

Tags:  221112 - Fossil Fuel 化石燃料, Emerson Process Management, Control System, Distributed Control System, Combined Cycle Journal


Environmental Alternatives Company Profile in the Combined Cycle Journal, October 1, 2013

EAI was the first company to utilize CO2 for cleaning HRSGs and introduced this technology to the combined cycle power market back in the early 1990’s. EAI cleans dozens of HRSGs every year for customers all over the country and have even provided HRSG cleaning for many foreign clients in over 10 countries around the globe.

Revision Date:  10/23/2013

Tags:  221112 - Fossil Fuel 化石燃料, Environmental Alternatives, Heat Recovery Steam Generator, Service & Repair, Combined Cycle Journal


NAES Company Profile in the Combined Cycle Journal, October 1, 2013

Headquartered in Issaquah, Washington, NAES Corporation is the energy industry’s largest independent provider of operations, construction and maintenance services, provided through a tightly integrated family of subsidiaries and operating divisions. NAES services include construction, retrofit and maintenance services under dedicated long-term maintenance or individual project contracts; on-site turbine inspection/overhaul services; parts refurbishment and equipment repair; staffing solutions; and customized services designed to improve plant and personnel effectiveness.

Revision Date:  10/23/2013

Tags:  221112 - Fossil Fuel 化石燃料, NAES Corp., Service & Repair, Combined Cycle Journal


PSM / Alstom Company Profile in the Combined Cycle Journal, October 1, 2013

PSM, An Alstom Company, is a full service provider to gas turbine equipped power plants, offering technologically advanced aftermarket turbine components & performance upgrades, parts reconditioning, field services and flexible Long Term Agreements (LTAs) to the worldwide power generation industry. Our product lines include stationary and rotating compressor and turbine airfoils, ultra-low emission combustion systems, and other capital parts for Frame 6B, 7E/EA, 9E and 7FA machines as well as the 501B6, 501D5 and 501F engines.

Revision Date:  10/23/2013

Tags:  221112 - Fossil Fuel 化石燃料, Alstom, Service & Repair, Parts Supplier, Combined Cycle Journal


Turbine Generator Maintenance Company Profile in the Combined Cycle Journal, October 1, 2013

TGM provides turn-key field service maintenance for all components of your turbine generator. We service the turbine, generator, exciter, control systems and auxiliaries either individually or in any combination. Our service area includes the United States, Caribbean, and South America.

Revision Date:  10/23/2013

Tags:  221112 - Fossil Fuel 化石燃料, Turbine Generator Maintenance, Generator, Maintenance, Service & Repair, Combined Cycle Journal


How to Reduce Catalyst Lifecycle Cost, Improve Reliability

Balancing the requirements of each SCR system in the fleet can be challenging. A system can reduce NOx by greater than 95%, but when the efficiency of the SCR is pushed beyond 85% and—or, if—the outlet emissions are less than 5 ppm, the system becomes much more sensitive to several independent system parameters. These include overall catalytic potential, effective ammonia injection/mixing in the flue-gas stream, flue-gas characteristics for inlet NOx, velocity, and temperature distributions.

Revision Date:  10/23/2013

Tags:  221112 - Fossil Fuel 化石燃料, Cormetech, SCR, Catalyst, Life Cycle Cost, Performance, Combined Cycle Journal


Cust-O-Fab Specialty Services Company Profile in the Combined Cycle Journal, October 1, 2013

Cust-O-Fab Specialty Services offers our clients a single source of contact for construction, as well as fabrication to meet customer requirements and schedule. Cust-O-Fab Specialty Services can provide the latest technology in exhaust plenums, exhaust ductwork and exhaust interior liner upgrades that will drastically reduce external heat transfer, making the unit safer and more efficient and easier to operate and maintain.

Revision Date:  10/23/2013

Tags:  221112 - Fossil Fuel 化石燃料, Cust-O-Fab Specialty Services, Exhaust Ductwork, Air Inlet House, Service & Repair, Combined Cycle Journal


Moran Iron Works Company Profile in the Combined Cycle Journal, October 1, 2013

Moran Iron Works, Inc. is a global fabrication company. We commit to your objectives by providing efficient processes, flexibility, and adaptability ensuring that your project is delivered on time. We specialize in one-of-a-kind fabrication and replacement of existing turbine components.

Revision Date:  10/22/2013

Tags:  221112 - Fossil Fuel 化石燃料, Moran Iron Works, Exhaust Ductwork, Silencer, Air Inlet House, Noise, Air Intake, Exhaust Handling, Combined Cycle Journal


Aeroderivative Gas Turbine Support - Air Filter Listing in Combined Cycle Journal, October 1, 2013

Aeroderivative Gas Turbine Support, Inc. (AGTSI) is a worldwide supplier of gas turbine parts located strategically in Boca Raton, Florida near three major airports including Miami’s airport. The company is available to its customers 24 hours a day, 365 days per year maintaining “on call” service for its customers.

Revision Date:  10/22/2013

Tags:  221112 - Fossil Fuel 化石燃料, Aeroderivative Gas Turbine Support, Gas Turbine, Air Filter, Service & Repair, Parts Supplier, Air Filtration, Air Intake, Combined Cycle Journal


AAF International Company Profile in the Combined Cycle Journal, October 1, 2013

For over 90 years, AAF has been a leader in the field of air filtration, through the most demanding conditions and the toughest environmental challenges. The filtration, noise abatement and other turbine products we make are effective, durable and crucial to greater efficiency and performance in a wide range of industries.

Revision Date:  10/22/2013

Tags:  221112 - Fossil Fuel 化石燃料, AAF International, Air Filter, Noise, Air Filtration, Air Intake, Combined Cycle Journal


Advanced Filtration Company Profile in the Combined Cycle Journal, October 1, 2013

Advanced Filtration Concepts (AFC) offers new and innovative filtration products for the GT/ CC power industry. Invest to save with inlet air filters that are high efficiency, low back-pressure and long lasting. As the largest stocking distributor of industrial air filters in the Western United States, AFC is here to meet your most urgent GT inlet filtration needs.

Revision Date:  10/22/2013

Tags:  221112 - Fossil Fuel 化石燃料, Advanced Filtration Concepts, Air Filter, Air Filtration, Air Intake, Combined Cycle Journal


Braden Manufacturing Company Profile in the Combined Cycle Journal, October 1, 2013

Braden designs and manufacturers air filtration systems and filters, inlet cooling/heating, silencing, exhaust & inlet ductwork, diverter dampers, simple cycle SCRs, expansion joints, bypass stacks, and diffusers & plenums. Braden also provides installation services via Williams Industrial Services, as well as inspection and reporting services.

Revision Date:  10/22/2013

Tags:  221112 - Fossil Fuel 化石燃料, Braden Manufacturing, Exhaust Ductwork, Air Filter, Expansion Joint, Noise, Air Filtration, Air Intake, Exhaust Handling, Combined Cycle Journal


Camfil Farr Power Systems Company Profile in the Combined Cycle Journal, October 1, 2013

Camfil Farr Power Systems is one of the world’s leading actors in developing, manufacturing and supplying clean air and noise reducing systems for gas turbines.

Revision Date:  10/22/2013

Tags:  221112 - Fossil Fuel 化石燃料, Camfil Farr, Air Inlet House, Silencer, Exhaust Ductwork, Air Filter, Service & Repair, Parts Supplier, Noise, Air Intake, Air Filtration, Exhaust Handling, Combined Cycle Journal


Donaldson Company Profile in the Combined Cycle Journal, October 1, 2013

Donaldson is a leading worldwide provider of filtration systems. Our 12,500 employees contribute to the Company’s success by supporting our Customers at our more than 100 sales, manufacturing, and distribution locations around the world.

Revision Date:  10/22/2013

Tags:  221112 - Fossil Fuel 化石燃料, Donaldson, Air Inlet House, Air Filter, Air Filtration, Air Intake, Combined Cycle Journal


DRB Company Profile in the Combined Cycle Journal, October 1, 2013

DRB Industries is a leading supplier of Gas Turbine Inlet Air Filtration, & Cooling Products along with Turnkey Installation. DRB also supplies Cooling Tower Parts & Retrofits, Evaporative Cooling Media and provides Audits and Inspections for plants.

Revision Date:  10/22/2013

Tags:  221112 - Fossil Fuel 化石燃料, DRB Industries, Fogging System, Silencer, Air Inlet House, Cooling Tower, Air Filter, Parts Supplier, Noise, Cooling, Air Intake, Air Filtration, Combined Cycle Journal


Haldor Topsoe Company Profile in the Combined Cycle Journal, October 1, 2013

Haldor Topsoe, Inc. is recognized as the world leader in the development and supply of catalyst and technology for industrial processes and air pollution control. With a global presence encompassing 10 countries on five continents – and catalysis products involved in 90% of the world’s chemical processes, and 60% of all industrial production, Topsoe services the petro-chemical, hydrogen, syngas, ammonia, methanol, sulfuric acid, refinery, hydro-processing, coal conversion, and power generation industries worldwide with both catalyst and technology solutions.

Revision Date:  10/22/2013

Tags:  221112 - Fossil Fuel 化石燃料, Haldor Topsoe, Catalyst, Nox Control, Air Pollution Control, Combined Cycle Journal


Precision Iceblast - Air-Inlet House Listing in Combined Cycle Journal, October 1, 2013

Precision Iceblast Corporation is a world leader in HRSG tube cleaning. We clean more HRSG’s than any other ice blasting company in the world. We provide an invaluable service to our customers and insure that their HRSG’s are running highly efficient by providing the cleanest boiler tubes possible. Our cleaning results always provide decreased back pressure and increased output.

Revision Date:  10/22/2013

Tags:  221112 - Fossil Fuel 化石燃料, Precision Iceblast, Heat Recovery Steam Generator, Service & Repair, Heat Recovery, Combined Cycle Journal


PW Power Company Profile in the Combined Cycle Journal, October 1, 2013

PW Power Systems, Inc. (PWPS), a subsidiary of Mitsubishi Heavy Industries, Ltd., offers products for aero-derivative and industrial gas turbines. PWPS has more than 2,000 industrial gas turbines installed in over 50 countries worldwide and prides itself on being superior in the gas turbine repair and overhaul sector. PWPS offers a full range of maintenance, overhaul, repair and spare parts for other manufacturers’ gas turbines with specific concentration on the high-temperature “F” class industrial machines.

Revision Date:  10/22/2013

Tags:  221112 - Fossil Fuel 化石燃料, PW Power Systems, Gas Turbine, Service & Repair, Combined Cycle Journal


Bremco Company Profile in the Combined Cycle Journal, October 1, 2013

Bremco Inc is a full service industrial maintenace contractor since 1976. Our experience in combined cycle projects includes header, tube, and complete panel/ harp replacements. We also have significant experience in liner repairs/ upgrades, duct burner repairs, penetration seals, and stack damper installations. In conjunction with OEM partners we have installed complete filter houses and exhaust components.

Revision Date:  10/22/2013

Tags:  221112 - Fossil Fuel 化石燃料, Bremco, Service & Repair, Combined Cycle Journal


Pneumafil Nederman Company Profile in the Combined Cycle Journal, October 1, 2013

For over 45 years Pneumafil has been a major air inlet filter house supplier to turbine manufacturers such as GE (General Electric), Siemens, Mitsubishi, Alstom, Pratt & Whitney, Rolls Royce, Solar, ABB are located all over the world. Pneumafil (a Mikropul sister company) manufactures certified high efficiency filtration products for all brands pulse style or static style inlet housings.

Revision Date:  10/22/2013

Tags:  221112 - Fossil Fuel 化石燃料, Nederman, Air Inlet House, Air Filter, Air Intake, Air Filtration, Combined Cycle Journal


Cormetech Company Profile in the Combined Cycle Journal, October 1, 2013

Cormetech, a joint equity venture of Corning Incorporated and Mitsubishi Heavy Industries, Ltd., is recognized as the world’s leading developer, manufacturer and supplier of catalysts for Selective Catalytic Reduction (SCR) systems for control of nitrogen oxides from stationary sources. With manufacturing facilities in Durham, North Carolina and Cleveland, Tennessee, Cormetech services the power generation, petro-chemical refinery and industrial processing industries worldwide with environmental technology solutions.

Revision Date:  10/21/2013

Tags:  221112 - Fossil Fuel 化石燃料, Cormetech, Catalyst, SCR, Air Pollution Control, Nox Control, Combined Cycle Journal


Air Inlet System: Make it Right!

This article describes the proper filters and cooling equipment for gas turbine air inlet systems.

Revision Date:  11/29/2012

Tags:  221112 - Fossil Fuel 化石燃料, HEPA Filter, Chiller, Evaporative Cooler, Fogging System, Air Inlet House, Air Filter, Air Filtration, Air Intake, Combined Cycle Journal