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Babcock Power uses CFD simulation for LPA screen design

The efficient operation of SCR units requires good ash removal systems in place to deal with large particle ash. A CFD flow simulation study like the one described in this paper can confirm that hopper design, screen choice and placement are appropriate and optimum. Through CFD simulation, we have ensured that the velocity in the economizer outlet, hopper and LPA screen region are kept as low as possible and that the chosen outlet and hopper design produces a high aerodynamic capture rate for the popcorn ash particles. For the utility boiler considered here the screen is made up of panels and based on the flow simulation results the screen panels near the top experience high velocity flue gas flow and more prone to erosion. A different material choice for these sections of the screen will ensure the screen has adequate life.

Revision Date:  8/22/2019

Tags:  221118 - Other Electric Power , Babcock Power, Screen


IAC supplied hydrated lime delivery system at Big Rivers as reported in FF NL -2014

At Big Rivers, IAC is working with Babcock on the DSI system and is furnishing the silo and hydrated lime delivery system. IAC is providing material handling for a large DRI plant and is including all the dust collectors for the iron dust and the high temperature collector for the EAF. A big application for the company is the handling and separating of sand used for fracking.

Revision Date:  1/19/2019

Tags:  221112 - Fossil Fuel 化石燃料, Babcock Power, IAC, Babcock Power, Big River Resources, LLC, Lime, Dry Sorbent Injection, Fabric Filter


Preliminary Performance Testing Results from the Greenidge Multi-Pollutant Control Project - Clay Erickson - Slides - Hot Topic Hour September 8, 2016.

Hybrd NOx control systems.

Revision Date:  9/8/2016

Tags:  221112 - Fossil Fuel 化石燃料, Babcock Power


Using natural gas in coal fired boiler

Using gas to replace coal or to supplement coal or just for gas reburn can be economically attractive . In 2012 Riley Power Inc. (RPI part of Babcock Power) in conjunction with a major Southeast utility conducted a week-long program to test the boiler’s ability to fire full load natural gas in an existing RPI low NOx coal-fired burner. The goal was to determine the ability of the equipment to meet steam load requirements and emissions requirements. The result of this investigation is that the unit can achieve the original steam flow capacity and meet the current emissions regulations. However, substantial control changes will be necessary to ensure the unit can operate automatically on load control.

Revision Date:  7/15/2016

Tags:  PacifiCorp, Babcock Power, Natural Gas, NOx, Low NOx Burner, Reburn


Riley rod deck absorber at Cilco Duck Creek

A scrubber using multiple rod decks for SO2 absorption was installed at Duck Creek. This 1977 paper presents the data on performance just after start up of 1 of the 4 300,000 cfm modules. Riley is now Babcock Power.

Revision Date:  5/11/2015

Tags:  221112 - Fossil Fuel 化石燃料, Babcock Power, FGD, Wet Limestone, Adsorber, SO2


Mill Creek FGD Performance Upgrade Study

Assess the feasibility of upgrading the Mill Creek Units 1 & 2 FGD’s and upgrading the existing Mill Creek 4 FGD and utilizing it for Mill Creek Unit 3

Revision Date:  7/23/2014

Tags:  Babcock Power, Scrubber, FGD, Upgrade


Dry Sorbent Injection and Material Handling for APC - Webinar June 20, 2013 - Presenter Bios

 

Revision Date:  6/20/2013

Tags:  221112 - Fossil Fuel 化石燃料, CB&I, Siemens, Babcock Power, Semi-Bulk Systems, Nol-Tec Systems


Delta DSI Static Mixers by Clayton Erickson, Babcock Power - Hot Topic Hour June 20, 2013

Mixing and flow modeling techniques used to improve DSI performance.

Revision Date:  6/20/2013

Tags:  221112 - Fossil Fuel 化石燃料, Babcock Power, Dry Sorbent Injection, Lime, Mixing, Ammonia, Mercury, SO3


Dry Sorbent Injection and Material Handling for APC - Webinar - Hot Topic Hour June 20, 2013

 

Revision Date:  6/20/2013

Tags:  221112 - Fossil Fuel 化石燃料, Semi-Bulk Systems, Siemens, Nol-Tec Systems, CB&I, Babcock Power, Limestone, Activated Carbon, Fabric Filter, Conveying, Bromine, Mixing, Lime, Dry Sorbent Injection, Ammonia, Mercury, SO3, Air Quality, Coal, SO2, Powder Handling, Air Pollution Control


HRSG Design, Operation and Maintenance Considerations Webinar - Hot Topic Hour March 7, 2013

Design, installation, operation and maintenance of HRSGs for various applications.

Revision Date:  3/7/2013

Tags:  221112 - Fossil Fuel 化石燃料, Babcock Power, Clyde Bergemann, Babcock & Wilcox, Innovative Steam Technologies, Vertical Separator, Heat Recovery Steam Generator, Heat Recovery


Design Considerations for Advanced Combined Cycle Plant using Drum Type HRSGs by Deron Johnston, Babcock Power - Hot Topic Hour March 7, 2013

Deron reviewed design considerations for drum type HRSGs.

Revision Date:  3/7/2013

Tags:  221112 - Fossil Fuel 化石燃料, Babcock Power, Heat Recovery Steam Generator, Heat Recovery


Vogt Power Emission Control Solutions by Kelly Flannery, Kristen Cooper and Andrew Heid - Hot Topic Hour February 14, 2013.

Kelly covered three product lines for emissions control from combustion turbine exhaust.

Revision Date:  2/14/2013

Tags:  221112 - Fossil Fuel 化石燃料, Vogt Power International, SCR, Ammonia, Air Pollution Control, Nox Control


Dry Sorbent Injection and Material Handling in Coal-fired Power Plants - Webinar - Hot Topic Hour June 21, 2012

The speakers addressed the use of dry sorbent injection to meet the new MATS and CSAPR as well as material handling issues and methods to improve the performance of and reduce the usage of sorbents.

Revision Date:  6/21/2012

Tags:  221112 - Fossil Fuel 化石燃料, Mississippi Lime, Solvay Chemicals, Southern Air Solutions, Babcock Power, Graymont, Fabric Filter, Dry Sorbent Injection, Lime, Trona, Sodium Bicarbonate, SCR, Electrostatic Precipitator, SO2, Ammonia, Mercury, HCl, SO3, Reagent Preparation, Mixing, Milling


Impact of Mixing on Performance of Dry Sorbent Injection/Activated Carbon by Tony Licata, Babcock Power - Hot Topic Hour June 21, 2012.

The impact of mixing on the performance of dry sorbent injection systems.

Revision Date:  6/21/2012

Tags:  221112 - Fossil Fuel 化石燃料, Babcock Power, Lime, Dry Sorbent Injection, Mixing, Ammonia, Mercury, SO3


Circulating Dry Scrubbers Remove Filterable and Condensable Particulate to Meet Environmental Regulations by Terence Ake, Babcock Power - Hot Topic Hour April 26, 2012

Terry discussed the effective control of solid and condensable particulates with wet ESPs.

Revision Date:  4/26/2012

Tags:  221112 - Fossil Fuel 化石燃料, Babcock Power, Electrostatic Precipitator - Wet, PM2.5, FGD


Particulate and Condensable Removal Webinar Recording - Hot Topic Hour April 26, 2012

Both wet precipitators and fluid bed absorbers followed by fabric filters can achieve low emissions of particulate and condensables. This was the message delivered by three speakers with over 100 years of experience in the industry.

Revision Date:  4/26/2012

Tags:  221112 - Fossil Fuel 化石燃料, Siemens Environmental Systems & Services, Babcock Power, A.H. Lundberg Associates, Electrostatic Precipitator - Wet, PM2.5, FGD


Tei Heat Exchangers in the Power Industry by Philip Vincent Thermal Engineering - Hot Topic Hour - May 5, 2011

Philip Vincent discussed heat exchanger efficiency.

Revision Date:  5/5/2011

Tags:  221112 - Fossil Fuel 化石燃料, Thermal Engineering, Air Preheater, Heat Exchanger, Heat Exchange


Biomass Conversion of Existing Power Plants by Kevin Toupin, Riley Power - Hot Topic Hour March 17, 2011

Kevin Toupin Director, Boiler Equipment at Babcock Power, Inc. / Riley Power, Inc., discussed conversion of coal-fired power plants to biomass-fired ones and the emission and combustion ramifications. He pointed out that a tail end SCR system using the concept similar to regenerative thermal oxidizers has solved the NOx problem. These RSCR systems are operating on four plants and are reducing 80 percent of the NOx and 60 percent of the CO, when the catalyst is operating at 400°F-500°F.

Revision Date:  3/17/2011

Tags:  221112 - Fossil Fuel 化石燃料, Riley Power, Biomass