GAS TURBINE & COMBINED CYCLE DECISIONS

UPDATE

August 2015

McIlvaine Company

 

TABLE OF CONTENTS

 

ORCHARD UPDATES FOR JULY

 

UPCOMING HOT TOPIC HOURS

Gas Turbine Emission Control and Exhaust Systems is the Hot Topic Hour on August 6, 2015 at 10am CST

 

 

 

ORCHARD UPDATES FOR JULY

 

Smart Starts Mitigate HRSG Damage, Preserve Reliability

 

A smart start is one that is able to fulfill these three goals: 1) Avoid damage and preserve reliability (more specifically, minimize damage from thermal stress and overheating); 2) Permit rapid loading of the gas turbine; and 3) Provide steam at the proper flow rate and temperature to the steam turbine.

Revision Date:  7/20/2015

Tags:  221112 - Fossil Fuel 化石燃料, HRST, Attemperator, Economizer, Heat Recovery Steam Generator, Thermal Shock, Startup, Maintenance, Combined Cycle Journal


 

The Value Proposition Offered by HEPA Filtration

 

The cost of an E12 HEPA filter may be as much as four or five times the price of a conventional air filter. Economic analyses conducted by owners have typically focused on compressor performance and assumed a one- to two-year lifetime for HEPAs serving high-hours engines. Based on those parameters alone the HEPA was, and continues to be, a tough sell. But where the cost of replacement power is expensive or unavailable, water washing is not feasible, or a corrosive ambient environment is causing premature engine failure, HEPA filtration may be readily justified.

Revision Date:  7/20/2015

Tags:  221112 - Fossil Fuel 化石燃料, Alliance Pipeline, W. L. Gore, HEPA Filter, Cost, Life Cycle Cost, Combined Cycle Journal


 

How to Reduce the Startup Time of a Legacy Combined Cycle

 

Legacy HRSGs in service may restrict or limit the plant startup rate, but some possible upgrades can reduce the amount of time it takes to bring a combined cycle online. This article discusses three options: steam sparging, controlling the HP-drum termperate ramp rate independently of the gas turbine startup rate be venting steam, and lay-up practices.

Revision Date:  7/20/2015

Tags:  221112 - Fossil Fuel 化石燃料, HRST, Heat Recovery Steam Generator, Startup, Combined Cycle Journal


 

Use of Hydrophobic HEPA Filters May Double Time Between Aero-engine Overhauls

 

Alliance Pipeline conducted a four-year evaluation of Gore HEPA filters on LM2500 aerodynamic gas turbines serving two pumping stations in Canada. The short term benefits include virtually no degradation in compressor efficiency and shaft power over the run period and a better heat rate.

Revision Date:  7/20/2015

Tags:  221112 - Fossil Fuel 化石燃料, W. L. Gore, Alliance Pipeline, HEPA Filter, Air Filtration, Combined Cycle Journal, Canada


 

How to Boost HRSG Performance and Increase Your Plant’s Bottom Line

 

The performance thieves lurking in many heat-recovery steam generators sometimes can be eliminated with relatively little effort and at low cost. This article discusses four primary performance thieves: Gas baffling, Gas-side fouling, LP economizer recirculation and Buoyancy instability/vapor locking.

Revision Date:  7/20/2015

Tags:  221112 - Fossil Fuel 化石燃料, HRST, Heat Recovery Steam Generator, Economizer, Performance, Thermal Shock, Corrosion, Heat Recovery, Combined Cycle Journal


 

HRSG Coverage Increases at WTUI as LM Cogen, Combined-Cycle Facilities Multiply

 

Thermal shock can occur in panel type economizers and HRST Inc’s ShockMaster economizer is designed to resist tube cracking and other issued caused by thermal gradients. Buoyancy instability is also a cycling issue that causes flow stagnation in panel type economizers.

Revision Date:  7/20/2015

Tags:  221112 - Fossil Fuel 化石燃料, HRST, Heat Recovery Steam Generator, Economizer, Thermal Shock, Combined Cycle Journal


 

Gas Turbines: Design and Operating Considerations

 

This article provides a number of engineering recommendations to improve gas turbine operation and performance while reducing operating costs, particularly for the chemical processing industry. Topics include aeroderivative gas turbine.

Revision Date:  7/20/2015

Tags:  221112 - Fossil Fuel 化石燃料, 325000 - Chemical Manufacturing , Gas Turbine, Aeroderivative Gas Turbine, Heat Recovery Steam Generator, Chemical Engineering


 

Combined Cycle Gas Turbine Valve Markets, Issues and Options

 

Valve suppliers can supply more than just valves. Total Solutions provide packages based on needs which are specific to processes and industries. This addition of Total Solutions to the revenue base adds more than $700 million to the annual market. GTCC plants have many special issues such as fast start HRSGS. They create unique requirements for valve design. A decision guide on GTCC valves is a gateway to the entire database on the subject.

Revision Date:  7/13/2015

Tags:  221118 - Other Electric Power , McIlvaine, KCI Technologies, Valve


 

UPCOMING HOT TOPIC HOURS

On Thursdays at 10 a.m. Central time, McIlvaine hosts a 90 minute web meeting on important energy and pollution control subjects.  These Webinars are free of charge to owner/operators of the plants.  They are also free to McIlvaine Subscribers of Power Plant Air Quality Decisions and Utility Tracking System. The cost for others is $300.00 per webinar.

See below for information on upcoming Hot Topic Hours.  We welcome your input relative to suggested additions.

DATE

SUBJECT

DESCRIPTION

August 6, 2015

   Gas Turbine Emission Control

More Information

(See Below)

August 20, 2015

   Total Solution Options
    
(No Charge for All)

More Information 

 

 

Gas Turbine Emission Control and Exhaust Systems is the Hot Topic Hour on August 6, 2015 at 10am CST

 

The latest developments relative to regulations and technology for Gas Turbine Emission Control and Exhaust Systems will be discussed in a 90 minute session.  The basis for the discussion will be the Gas Turbine Emission Control and Exhaust System Route Map and Summary.

 

We will continue to expand this summary and to link to new articles and case histories on a custom website.  We are seeking contributions from the industry.  Please contact us and we can coordinate your contribution. (rmcilvaine@mcilvainecompany.com)

 

As you can see from the route map and summary we are linking to our previous hot topic hour presentations and some supplemental material.

 

As of August 1, we have 75 slides covering the range of components with the exception of duct burners which we will cover later.  We still have a few days to add more slides.  During the webinar we will be hearing from many people who will summarize with one or two slides the more detailed information which is found in the database.  Those who will be making additions include:

 

·        Kevin Linfield, Engineer/ Projects, Airflow Sciences Corporation  

·        Chetan Chothani, Director, Business Development, Breen Energy

·        Megan Winter, CERAM Environmental, Inc. 

·        Wayne S. Jones, Sales Manager, Power Generation, Air Pollution Control Catalyst & Technology, Haldor Topsoe, Inc.

·        Gale F. Hoffnagle, CCM, QEP, Senior Vice-President and Technical Director, Air Quality Consulting Practice Manager, TRC Environmental Corporation 

·        William (Bill) Hankins, Vice-President, Sales USA, Wahlco, Inc. 

·        Glenn C. England, Principal Consultant, Environ International Corporation  

 

There are many issues and options which vary by industry and geography.  All are included in a comprehensive database which is part of Gas Turbine & Combined Cycle Decisions.  For the next few weeks this database will be accessible to non-subscribers at:  Gas Turbine Emission Control

 

Subsequent to the webinar this website will no longer be freely accessible.  It will be part of the Gas Turbine and Combined Cycle Decisions.  This includes a password protected website.  Power plants can register for free. However, there is a charge for others.

 

Click here to view schedule and register

 

 

McIlvaine Company

Northfield, IL 60093-2743

Tel:  847-784-0012; Fax:  847-784-0061

E-mail:  editor@mcilvainecompany.com

Web site:  www.mcilvainecompany.com