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Modernizing Old Plants to Meet New Demands

Much of the maintenance inspection in power plants is manual. Energy is wasted by steam loss and inefficiencies. Not all air and water emissions are checked. Imagine instead a power plant full of sensors that continuously monitor the condition of pumps and fans, detecting failure of steam traps or leaking relief valves, and where all emissions are monitored. Instead of operators collecting the data, the data comes to the operators. Much of the maintenance inspection in power plants is manual. Energy is wasted by steam loss and inefficiencies. Not all air and water emissions are checked. Imagine instead a power plant full of sensors that continuously monitor the condition of pumps and fans, detecting failure of steam traps or leaking relief valves, and where all emissions are monitored. Instead of operators collecting the data, the data comes to the operators. Power plants are being modernized with a pervasive sensing infrastructure for a second layer of automation. This is a new strategy for maintenance, energy efficiency, risk reduction and optimization using sensors which require no wires and are mostly non-intrusive and therefore can easily be deployed. Specialized diagnostic software in a separate system distills the raw sensor data into actionable information, such as which equipment needs service and which does not. Wireless sensor networks and analytic software are new technology trends enabling new levels of availability, energy efficiency, environmental compliance and productivity. Pervasive sensing infrastructure is the basis for the Internet of Things, which will take sensing even further in the future.

Revision Date:  1/11/2017

Tags:  Emerson Automation Solutions, Automation, Monitoring, Power Engineering


New Condiltion Monitoring Approach

There is a new way forward that takes a platform-based approach to condition monitoring and helps you to regain control of your maintenance mix. To overcome the challenges that the traditional maintenance mix presents, this platform must deliver:  The flexibility of the solution to scale with your evolving needs, such as support for new types of algorithms, support for a wide variety of I/O and emerging sensors, and the ability to scale to large numbers of systems  An openness that allows you to gain access to the raw engineering measurements to adapt to new and innovative analysis techniques and extend the solution to meet your maintenance program requirements  Interoperability with third-party hardware and software packages so that you can integrate with existing CMMS and ERP systems and any database historians or process management enterprise software used  Rugged mechanicals and a breadth of available algorithms  A monitoring hardware and software solution for a price that allows you to scale your online condition monitoring solution to cover the bulk of your rotating machinery assets  The services to help facilitate your end-to-end solution from your asset to your IT infrastructure, either directly or through a network of partners

Revision Date:  1/5/2017

Tags:  National Instrument Company, Coal, Condition Monitoring, Monitoring, Remote Monitoring


Fleetwide Monitoring

Fleetwide Monitoring (FWM) is the implementation of applications for monitoring, maintaining and optimizing generation (and other) assets from a centralized location (Hussey, 2010). Fundamentally, FWM involves monitoring assets within a fleet of assets to detect operational and equipment problems earlier enough to mitigate damage, manage risk, identify performance problems, and manage business and market conditions or risks. A key part of FWM involves the use of advanced online monitoring technologies developed in the 1990s and 2000s and first applied in aerospace, transportation, and petrochemical applications. The goal of FWM is intelligent top-down approach to plant maintenance and scheduling. The goal is accomplished by the move toward centralized monitoring and diagnostic centers, the integration of advanced monitoring applications, and continued use of existing monitoring and maintenance technologies. The efforts supporting the goal will be facilitated by emerging standards supporting interoperability of equipment and technologies from multiple vendors.

Revision Date:  1/5/2017

Tags:  National Instrument Company, Equipment, Coal, Automation, Monitoring, Remote Monitoring


Modernizing Old Plants to Meet New Demands

Much of the maintenance inspection in power plants is manual. Energy is wasted by steam loss and inefficiencies. Not all air and water emissions are checked. Imagine instead a power plant full of sensors that continuously monitor the condition of pumps and fans, detecting failure of steam traps or leaking relief valves, and where all emissions are monitored. Instead of operators collecting the data, the data comes to the operators. Much of the maintenance inspection in power plants is manual. Energy is wasted by steam loss and inefficiencies. Not all air and water emissions are checked. Imagine instead a power plant full of sensors that continuously monitor the condition of pumps and fans, detecting failure of steam traps or leaking relief valves, and where all emissions are monitored. Instead of operators collecting the data, the data comes to the operators. Power plants are being modernized with a pervasive sensing infrastructure for a second layer of automation. This is a new strategy for maintenance, energy efficiency, risk reduction and optimization using sensors which require no wires and are mostly non-intrusive and therefore can easily be deployed. Specialized diagnostic software in a separate system distills the raw sensor data into actionable information, such as which equipment needs service and which does not. Wireless sensor networks and analytic software are new technology trends enabling new levels of availability, energy efficiency, environmental compliance and productivity. Pervasive sensing infrastructure is the basis for the Internet of Things, which will take sensing even further in the future.

Revision Date:  1/5/2017

Tags:  Emerson Electric, Coal, Valve, Pump, Automation, Monitoring, Power Engineering


Montrose supplies stack testing, consulting, and laboratory services

Montrose has acquired a number of companies and supplies a whole suite of environmental services.

Revision Date:  8/17/2015

Tags:  221118 - Other Electric Power , 221118 - Other Electric Power , Montrose Environmental, Total System Solutions, Monitoring, Testing


Water Monitoring for Combined Cycle Power Plants Webinar - Hot Topic Hour September 18, 2014

The four speakers described instruments to make the critical measurements but also how the measurements can be used to maximize efficiency and reduce costs. The challenges of operating GTCC plants under rapid cycling and with air-cooled condensers were also probed.

Revision Date:  9/18/2014

Tags:  221112 - Fossil Fuel 化石燃料, Mettler-Toledo Thornton, Hach, Chemtrac, Ashland Water Technologies, Monitoring Equipment, Monitoring


Monitoring Iron transport in power generataion - Hach Application Note

Nephelometer has advantages over the particle counter. It is easily calibrated and can determine absolute iron oxide concentrations.

Revision Date:  9/17/2014

Tags:  221112 - Fossil Fuel 化石燃料, Hach, Monitoring Equipment, Particle Detection, Monitoring, Water Treatment


On-Line Particle Counters for Power Plants - Chemtrac presentation by Joe Zimmerman

Particle counters use light blockage measurement and can detect 2 micron particles and up to 8 size ranges. A new development allows volumetric measurement of volumetric concentration in ppb.

Revision Date:  9/17/2014

Tags:  221112 - Fossil Fuel 化石燃料, Chemtrac, Monitoring Equipment, Particle Detection, Monitoring, Water Treatment


Ashland's Automation Portfolio (ONGuard) - Solenis presentation by Kai Rondum

Technology platform with on line performance monitoring, water treatment process control and mobile and cloud computing data management services

Revision Date:  9/17/2014

Tags:  221112 - Fossil Fuel 化石燃料, Ashland, Distributed Control System, Monitoring, Water Treatment


Combined cycle On-Line Measurements - Mettler Toledo presentation by David Gray

Specific conductivity, cation conductivity, dissolved oxygen, redox, pH, sodium, silica and total organic carbon are all measured by MT instruments. Intelligent digital sensors have advantages. Optical DO offers faster measurement and less maintenance but polarographic offers measurement to lowest concentrations

Revision Date:  9/17/2014

Tags:  221112 - Fossil Fuel 化石燃料, Mettler Toledo, Monitoring Equipment, Sensor, Corrosion, Cycle Chemistry, Schematic, Water Treatment, Monitoring


New Technology for Monitoring Cycle Chemistry

This presentation discusses online analytical monitors of conductivity, pH, dissolved oxygen, sodium and silica which incorporate digital sensors to improve performance and provide predictive diagnostics. The digital conductivity sensor, for example, can provide a 33 percent improvement in system accuracy.

Revision Date:  9/8/2014

Tags:  221112 - Fossil Fuel 化石燃料, Mettler Toledo, Monitoring Equipment, Sensor, Cycle Chemistry, Corrosion, Water Treatment, Monitoring


Hach Supplies Instruments to Measure Boiler Feedwater Quality

The performance of the degasification and demineralization system is dependent on accurate measurement of oxygen and other parameters. Hach supplies a variety of instruments to accurately measure the important parameters

Revision Date:  8/18/2014

Tags:  221112 - Fossil Fuel 化石燃料, Hach, Degasification, Boiler Feedwater Monitoring System, Demineralizer, Schematic, Monitoring, Degasification, Boiler Feedwater Treatment, Demineralization


Measuring Ammonia from SCR or SNCR Systems by James Staudt, Andover Technology Partners - Hot Topic Hour April 17, 2014

There is a comparison of NOx differential, UV photometry, TDL and IR as options for NH3 measurement. Successful control of SNCR and TDL is chronicled.

Revision Date:  4/17/2014

Tags:  221112 - Fossil Fuel 化石燃料, 221112 - Fossil Fuel 化石燃料, Andover Technology Partners, Continuous Emissions Monitor, Analyzer - TDL, Analyzer - Nox, Analyzer - NH3, SNCR, Ammonia Slip, Nox Monitoring, Monitoring, Ammonia Monitoring


California Analytical Instruments FTIR Training presented by Thomas McKarns, ECO Physics - Hot Topic Hour April 17, 2014

FTIR can measure NH3 along with a number of other gases. Advantages include long laser life, no liquid N2 required, small for factor, no sample pressure restrictions, easy to maintain, makes repetitive tasks easier.

Revision Date:  4/17/2014

Tags:  221112 - Fossil Fuel 化石燃料, ECO Physics, Analyzer - Nox, FTIR, Analyzer - NH3, Continuous Emissions Monitor, Monitoring, Ammonia Monitoring, Nox Monitoring


CAI has chemiluminescent analyzer for SCR monitoring

The CAI NOxBOX has been designed to meet the rigorous requirements for SCR monitoring.

Revision Date:  4/16/2014

Tags:  221112 - Fossil Fuel 化石燃料, California Analytical Instruments, Analyzer - Nox, SCR, Continuous Emissions Monitor, Monitoring, Nox Monitoring


CEMS for Calabas Landfill Gas by Len Richter, Cisco - Hot Topic Hour April 17, 2014

Cilsco supplied the CEMS for this California land fill gas project which uses solar turbines. NOx is 7 ppm and CO is 3 ppm

Revision Date:  4/15/2014

Tags:  562212 - Solid Waste Landfill , 221118 - Other Electric Power , Cisco, Solar Turbines, Analyzer - Nox, Continuous Emissions Monitor, Nox Monitoring, Monitoring, USA


Emerson Continuous Emissions Monitoring Systems (CEMS) for gas turbines and other applications

With over 3,000 CEMS installations in the field worldwide, Rosemount Analytical combines the expertise and field-proven technologies with the most rugged sample conditioning and extraction systems in the industry to provide superior measurement accuracy and repeatability. Designed in consideration of CEM regulations as specified in clean air laws around the world, including U.S EPA 40 CFR Part 75 and 40 CFR Part 60, we help you meet data reporting requirements, maintain emissions compliance, and ensures certification and compliance with your local and international regulatory agencies.

Revision Date:  4/15/2014

Tags:  Emerson Electric, Analyzer - NH3, Continuous Emissions Monitor, Monitoring, Ammonia Monitoring


Measuring Ammonia Slip from Post Combustion NOx Reduction Systems

In many facilities there may be room for process improvement that could reduce operating costs or provide revenue enhancement opportunities. Operating SNCR or SCR technology closer to its limit offers these benefits but increases the risk of high ammonia slip. The risk could be abated with the use of ammonia monitoring technology. But, except for gas-fired plants, continuous ammonia slip monitoring technologies have not been available at a practical price to facilitate these cost-saving or revenue enhancing improvements. Conditions that exist in high dust, high temperature, high NOx and/or high SO2 environments make most analyzer methods of continuously measuring ammonia unsuitable for application to coal plants. An overview of the technologies available for measuring ammonia in the high dust region downstream of a Nox reduction system and the status of their development is provided.

Revision Date:  4/14/2014

Tags:  221112 - Fossil Fuel 化石燃料, 221112 - Fossil Fuel 化石燃料, Andover Technology Partners, SNCR, SCR, Analyzer - TDL, Analyzer - NH3, Ammonia Slip, Monitoring, Ammonia Monitoring


Optimization of Constellation Energy’s SNCR System at Crane Units 1 and 2 Using Continuous Ammonia Measurement

Constellation Energy installed SNCR systems at the CP Crane Station, units 1 and 2. These SNCR systems use continuous ammonia slip analyzers that work on the principle of tunable diode laser (TDL) spectroscopy and provide continuous, real-time indication of ammonia slip in the duct. These analyzers facilitated optimization of the SNCR system to avoid high ammonia slip transients that are the principal contributors to downstream problems normally associated with ammonia slip.

Revision Date:  4/14/2014

Tags:  221112 - Fossil Fuel 化石燃料, 221112 - Fossil Fuel 化石燃料, Constellation Energy, Tourgee & Associates, Andover Technology Partners, Analyzer - NH3, SNCR, Analyzer - TDL, Ammonia Slip, Monitoring, Ammonia Monitoring, USA


Predictive Emissions Monitoring is an option for gas turbine NOx measurement

Thomas Eisenmann is presenting a paper at CEM 2014 which explains why predictive monitoring is an option for the primary monitoring of gas turbines and duct burners or as a secondary measurement tool. PEMS offer significant cost benefits with lower capital expenditures as well as much lower operational and maintenance cost than CEMS. PEMS and DAHS require for operation very little or no plant manpower. CEM 2014 The 11th International Conference and exhibition on Emissions monitoring will take place in Turkey in the country’s financial and cultural capital, Istanbul, from the 14th – 16th May 2014.

Revision Date:  4/14/2014

Tags:  221112 - Fossil Fuel 化石燃料, Durag, Predictive Emissions Monitor, Analyzer - Nox, Monitoring, Nox Monitoring


Article by McIlvaine on Gas Turbine Emissions in Air Polluton Control Magazine

In this article, Bob McIlvaine talks about Gas Turbine Emissions and Controls, focusing on intake air filters and NH3 slip monitors.

Revision Date:  3/8/2013

Tags:  221112 - Fossil Fuel 化石燃料, Yokogawa Electric, Nederman, SICK MAIHAK, Analyzer - TDL, Analyzer - NH3, SCR, Air Filter, Ammonia Slip, Air Filtration, Air Intake, Air Pollution Control, Monitoring, Air Pollution Control


NH3 Slip Measurement by Donald Wyatt, Yokogawa – Youtube Presentation

Overview of tunable diode lasers for measuring ammonia slip and other gases.

Revision Date:  2/25/2013

Tags:  221112 - Fossil Fuel 化石燃料, 221112 - Fossil Fuel 化石燃料, Yokogawa Electric, Analyzer - NH3, IR Laser Spectroscopy, SCR, SNCR, Ammonia Slip, Monitoring, Nox Control


NH3 Slip Measurement by Donald Wyatt, Yokogawa - Hot Topic Hour February 14, 2013

History of tunable diode lasers for measuring ammonia slip and other gases.

Revision Date:  2/14/2013

Tags:  221112 - Fossil Fuel 化石燃料, 221112 - Fossil Fuel 化石燃料, Yokogawa Electric, SNCR, IR Laser Spectroscopy, SCR, Analyzer - NH3, Ammonia Slip, Air Pollution Control, Monitoring